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® 

 

 

RL-30 Undercounter December 2016                                                       8                www.insingermachine.com   800-344-4802 
 

 

 

INSTALLATION AND CONNECTION

 

WARNING:

 

Water 

and 

waste 

piping 

and 

connections  shall  comply  with  the 
International 

Plumbing 

Code, 

International  Code  Council  (ICC)  or 

the 

Uniform 

Plumbing 

Code, 

International  Association  of  Plumbing 
and Mechanical Officials (IAPMO). 

 

Check for Completeness:

 

 

After  unpacking  the  machine,  first  check  the 
delivery  against  the  packing  slip  to  ensure  that  it 
is    complete,  and  inspect  for  damage  that  may 
have  occurred  during  transportation.  Immediately 
report  any  damage  to  the  carrier,  the  insurance 
company and the manufacturer. 

Setting Up and Alignment:

 

 

When  setting  up  the  machine,  remember  that  the 
machine gives off steam during operation (when 
you  open  the  door).  Protect  adjacent  wooden  furni- 
ture to prevent it absorbing moisture and swelling. 

 

                                CAUTION:

 

Protect the washer against frost. Systems that carry 

water can be damaged if they freeze. 

The  machine  must  be  completely  level  when 
installed. Adjust the machine’s feet to compensate 
for any unevenness of the floor.

 

                     CAUTION: 

Note all the information on the enclosed connection 

diagram. For the machine to work correctly, the 

required water pressure and flow rate must be 

guaranteed at all time. 

 

Connection to the Water Supply: 

   

Use  a  ball  valve  and  a  pressure  reducing  valve 

for  the  water  supply  and  drain  near  the  washer 
and in an easily accessible position. It should 
not be located behind the washer. 

 

  

PRV should be set to supply 20 psi flow 
pressure. 

 

  

The washer is equipped with a drain pump. 
The maximum drain pump lift above floor is 24

”. 

Connection to the Water Supply 

(continued)

  

Connection should provide for a minimum of 
24” (600mm) of flexible line at machine so that 
unit can be moved for cleaning. Note: Unit is 
provided with 

37” (940mm) flexible connections. 

 

Connection to the Drain: 

 

Unit must be connected to drain capable of han- dling 
4.75 gal/min flow and must

 

be provided with 

a proper air gap at connection. Failure to provide 
air gap will result in improper or inconsistent drain- 
ing of unit and potential overflow condition. The 
maximum height of the drain connection is 24

”. 

 

Connection to the Power Supply:

 

 

Before using the washer, check that all electrical 
protection systems are working correctly. 

Attention: The machine should not be regarded 
as isolated from the power supply unless 
switched off at the 

customer’s main switch.

 

 

 

  

The total amp load is 20 fla. 

 

   

The  electrical  connection  of  the  washer is  to 

be fused by the customer with time-lag fuses 
or circuit breaker according to wattage (see 
the machine rating plate). No other appliances 
may be fused with the washer. 

 

  

Install according to local regulations, this unit 
requires a 30 amp circuit breaker in the electric 
supply. 

 

  

Connect the power cord to the customers 
power system, make sure the unit is properly 
grounded. Unit comes equipped with a NEMA 
L6-30P plug. 

 

  

The power cord comes attached from the 
factory, if replacement is needed it must be 
done by certified personnel only. 

 

 

Final Tasks:

 

 

The washer must be connected to all services 
(electricity supply and to the fresh water and waste 
water systems), prior to testing the machine & 
installation. Make sure incoming water line is flushed 
of debris before connecting to unit. 

 

 

 

PART 2  INSTALLATION AND CONNECTION 

Содержание RL-30

Страница 1: ...nter Dishwasher RL 30 FOR UNITS AFTER DECEMBER 2016 Installation Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 696...

Страница 2: ...Insinger Limited Warranty a SureFire Start Up Check Out Service should be completed on your machine Refer to the Introduction section in this manual for an explanation of Insinger SureFire Start Up C...

Страница 3: ...jets 8 lower revolving rinse jets Fully automatic operation Independent wash and rinse systems Automatic tank fill Countinuous wash cycle Electric immersion tank heat 1 8 kW Low water protection for...

Страница 4: ...CONTROLS Front mounted controls are easy to read with indicator lights for power heat and drain Control components mounted in splash proof box Box is on slides for easy service WAS RINSE SYSTEM 42 fi...

Страница 5: ...RL 30 Undercounter December 2016 4 www insingermachine com 800 344 4802 PART 1 TECHNICAL INFORMATION LEFT SIDE LEFT SIDE FRONT FRONT TOP VIEW TOP VIEW...

Страница 6: ...s included in the purchase price of your new Insinger dishwasher We will provide an authorized factory service technician for the initial start up of your new Insinger dishwasher to ensure it is runni...

Страница 7: ...or postage prepaid This limited warranty does not cover any failure or accident abuse misuse alteration misapplication improper installation fire flood acts of God or improper maintenance or service o...

Страница 8: ...ial during the 18 month warranty period the cruise line will be responsible for the payment of travel expense and a minimum of four hours labor Labor will be billed to the customer at a reduced rate o...

Страница 9: ...n pump The maximum drain pump lift above floor is 24 Connection to the Water Supply continued Connection should provide for a minimum of 24 600mm of flexible line at machine so that unit can be moved...

Страница 10: ...ssing the cycle switch S4 If final rinse temperature has been achieved the unit will run a normal 2 minute cycle and stop If final rinse temperature has not been achieved the unit will stay in wash mo...

Страница 11: ...facturer s warranty CAUTION Detergents for commercial dishwashers cause corrosion Always follow the instructions on the packaging and drums CAUTION Draining Pre set timer KA5 Drain Timer preset to 30...

Страница 12: ...l liquid rinse additive Priming the system The detergent pump is self priming and runs during the rinse fill cycle The amount of detergent dispensed is controlled by the speed of the peristaltic pump...

Страница 13: ...quire The outside surfaces of the unit should be cleaned using a soft cloth and a cleaner designed for use on stainless steel Note using cleaners that contain chlorine will harm the surface of stainle...

Страница 14: ...rify solenoid valve is operating properly Machine fails to fill Water supply to unit is on Solenoid valve is operating properly Wash temperature incorrect Verify door is closed Verify door switch is f...

Страница 15: ...RL 30 Undercounter December 2016 14 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 16: ...RL 30 Undercounter December 2016 15 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS 1 to 1 MIN REGULATE APPOX 30 SECONDS...

Страница 17: ...RL 30 Undercounter December 2016 16 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 18: ...RL 30 Undercounter December 2016 17 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 19: ...RL 30 Undercounter December 2016 18 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 20: ...YCLE INDICATOR LIGHT H3 DRAIN PUMP INDICATOR LIGHT H5 TEMPERATURES OK INDICATOR LIGHT H6 DELIME CYCLE INDICATOR LIGHT K1 WASH PUMP THERMAL RELAY KA1 MAGNETIC DOOR MICRO SWITCH RELAY KA2 TEMP GUARD REL...

Страница 21: ...RL 30 Undercounter December 2016 20 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 22: ...0 575x715x85 mm RL0503121 4 Housing RL 30 442 5x529x481 mm RL0501130 5 Rear panel RL 30 575x812 mm RL0508221 6 Strait right panel RL 30 753 6x92 1x20 mm RL0516320 7 Big right panel RL 30 753 6x538x17...

Страница 23: ...e gauge tuve RL1010038 3 Cover to accede to the lower part 495x135x30 mm RL0508400 4 Thermometer 0 105 C 20 220 F RL2028018 5 Lower front panel 575x295x85 mm RL0504250 6 Complet detergent deposit RL40...

Страница 24: ...L1405646 2 Door RL 30 534 6x470 mm RL0507121 3 Left door brace RL0849119 4 Right door brace RL0849120 5 Door spring RL2521120 6 Door spring tensor RL0844119 7 Left door hinge RL0805219 8 Handle suppor...

Страница 25: ...3120 5 Solenoid valve 220 240V a 50 60 Hz RL2017006 6 Thermostat 93 C RL2006053 7 Safety thermostat 140 C RL2006062 8 Thermostat support inox 5 Thermostats RL5543117 9 Feet L 60 mm RL4027102 10 Frame...

Страница 26: ...ipe overflow open L 205 RL1016118 2 Metal filter GS 18 19 125x58 mm RL0522119 3 Complete drain collector GS 18 19 RL1009257 4 O ring RL2510325 5 Hose elbow pump collector GS 18 19 45 mm RL1008019 6 Ho...

Страница 27: ...wash arm L 500 mm RL8040119 2 Lateral part manifold RL4035160 3 Hose clip 40 60 RL2501090 4 Hose piece 48 mm L 175 mm RL1012517 5 Central part manifold RL4035161 6 O ring 36x24x4 mm RL2410020 X Compl...

Страница 28: ...5 6 7 8 9 Pos Designation Part no 1 O ring 36x24x4 mm RL2510020 2 Lock ring RL4050120 3 Locking nut o ring 28x33x2 mm RL4050119 4 O ring 28x33x2 RL2514091 5 Wash arm complete L 500 mm RL8040119 6 Pro...

Страница 29: ...ING PUMP RL 30 2 3 4 5 6 7 8 9 Pos Designation Part no 1 Pump housing RL4032118 2 O ring RL2516118 3 Nut M 6 l for pump shaft RL1541016 4 Impeller for pump 60 Hz RL4042318 5 Seating ring motor shaft s...

Страница 30: ...Hose clip 12 22 RL2501008 7 Hose 12 mm RL1012012 8 Outlet boiler fitting stainless steel 3 8 RL0845090 9 Locking nut RL1525203 10 O ring 20x25x2 5 RL2514081 11 Revolving rinse arm support RL0840219 12...

Страница 31: ...PLACEMENT PARTS 10 BOILER RL 30 2 6 7 3 4 5 Pos Designation Part no 1 Boiler L 360 mm RL0502025 2 O ring RL2514180 3 Heating element single phase 2 6 3 45KW 208 240V RL2001402 4 Clamping plate RL55370...

Страница 32: ...420556 2 Control panel RL 30 570x105 mm RL0504643 3 Frontal panel embellish cover left side RL4032519 4 Insinger label RL3007030 5 Control panel label RL3007032 6 Frontal panel embellish cover right s...

Страница 33: ...22 Fuse RL2021003 4 Contactor 230V LC1K0910M7 RL2008321 5 Thermal relay LR2K0314 5 5 8A RL2022638 6 Feed relay 230V 50 60 Hz RLX2A 12A 250V RL2054010 7 Feed relay 230V 50 60Hz 4NANC 12A 250V RL2054083...

Страница 34: ...r December 2016 33 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS 13 MACHINE BACK VIEW RL 30 1 2 2 Pos Designation Part no 1 Bag tank RL0501601 2 Rinse hose fittin...

Страница 35: ...4 5 6 7 4 8 9 10 6 Pos Designation Part no 1 Feed relay base RL2054084 2 Clip for fixing relay RL2054085 3 Feed relay 230V 50 60 Hz RLX2A 12A RL2054010 4 Hose clip 25 40 RL2501047 5 Hose elbow RL1008...

Страница 36: ...16 35 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS 15 ELECTRICAL SYS RL 30 Pos Designation Part no 1 Single phase electric installation 2026118 2 Single phase el...

Страница 37: ...RL 30 Undercounter December 2016 36 www insingermachine com 800 344 4802 PRT 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 38: ...RL 30 Undercounter December 2016 37 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 39: ...RL 30 Undercounter December 2016 38 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 40: ...Undercounter DOC RL 30 1 0 06 insingermachine com 800 344 4802 Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com...

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