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RL-30 Undercounter December 2016                                                       5                www.insingermachine.com   800-344-4802 
 

PART 1 TECHNICAL INFORMATION 

 

 

 

 

 

RL-30 UNDERCOUNTER DISHWASHER 

 

INTRODUCTION 

 

Purpose 

The purpose of this technical manual is to provide 
installation, operation, cleaning and maintenance 
directions. 

 

A section is provided for replacement parts. 

 

Scope 

This manual contains all pertinent information to 
assist in the proper installation, operation, cleaning, 
maintenance, and parts ordering for the Insinger 
RL-30 Undercounter dishwasher. The installation 
instructions

 

are intended for qualified equipment 

installers. The operation and cleaning instructions

 

are intended for the daily users of the equipment. 
The maintenance and parts sections

 

are intended for 

qualified service and/or maintenance technicians. 
Replacement parts may be ordered directly from our 
factory or from your local Insinger Authorized 
Service Agency. 

You can speak to the

 

Insinger 

Technical Services Department, 800-344-4802

or 

e-mail us at [email protected]

. 

When calling for warranty information or 
replacement parts please provide the model and 
serial number of your Insinger Equipment. These 
important numbers should be noted in this manual 
on the spaces provided on the opening page. 

 

Surefire

 Start-up & Check-out Program  

 

Insinger is proud to offer our exclusive 

Surefire™ 

Start-up & Check-out Program to our commercial 
customers. This service is included in the purchase 
price of your new Insinger dishwasher. We will 
provide an authorized factory service technician for 
the initial start-up of your new Insinger dishwasher 
to ensure it is running at optimum levels from the 
very first pass. Please call the factory or your local 
Insinger Sales Representative to schedule this 
service. 

 

  
 

This machine must be operated with detergent in the 
integral detergent dispensing system to insure 
proper washing. 

 

Intended use 

 

The Insinger dishwasher RL-30 may only be used 
for cleaning plates, cups, dishes, cutlery and similar 
restaurant ware and commercial catering. 

 

Any change in design or use of the dishwasher car- 
ried out without the written permission of Insinger, 
will lead to warranty nullification. 

 

 

If damage is caused to the dishwasher due to fail- 
ure to observe the instructions given in this manual, 
no claims under the warranty agreement can be 
submitted to Insinger Machine Company. 

 

Safety Instructions 
 

Make sure that you have read and understood the 
operating instructions before you start to use the 
dishwasher.  The Insinger customer service depart- 
ment can tell you how to operate the washer and 
how it works. 

 
 
 
 

 

Definitions 

Throughout this guide you will find the following 
terms: 

WARNING, CAUTION, & NOTE

 

WARNING 

indicates potential physical danger. 

CAUTION 

indicates potential equipment damage. 

NOTE 

indicates helpful operating hints or tips. 

 

You will visually be able to identify each as 
shown below: 

 
 
 
                         
 
 
                        

WARNING:

 

                    

Indicates potential physical danger.

 

 
 

 

                                

CAUTION: 

                 

 

Indicate potential equipment damage.

 

 
 

 

NOTE: 

Indicates helpful operating hints or tips.

 

 

 

Содержание RL-30

Страница 1: ...nter Dishwasher RL 30 FOR UNITS AFTER DECEMBER 2016 Installation Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 696...

Страница 2: ...Insinger Limited Warranty a SureFire Start Up Check Out Service should be completed on your machine Refer to the Introduction section in this manual for an explanation of Insinger SureFire Start Up C...

Страница 3: ...jets 8 lower revolving rinse jets Fully automatic operation Independent wash and rinse systems Automatic tank fill Countinuous wash cycle Electric immersion tank heat 1 8 kW Low water protection for...

Страница 4: ...CONTROLS Front mounted controls are easy to read with indicator lights for power heat and drain Control components mounted in splash proof box Box is on slides for easy service WAS RINSE SYSTEM 42 fi...

Страница 5: ...RL 30 Undercounter December 2016 4 www insingermachine com 800 344 4802 PART 1 TECHNICAL INFORMATION LEFT SIDE LEFT SIDE FRONT FRONT TOP VIEW TOP VIEW...

Страница 6: ...s included in the purchase price of your new Insinger dishwasher We will provide an authorized factory service technician for the initial start up of your new Insinger dishwasher to ensure it is runni...

Страница 7: ...or postage prepaid This limited warranty does not cover any failure or accident abuse misuse alteration misapplication improper installation fire flood acts of God or improper maintenance or service o...

Страница 8: ...ial during the 18 month warranty period the cruise line will be responsible for the payment of travel expense and a minimum of four hours labor Labor will be billed to the customer at a reduced rate o...

Страница 9: ...n pump The maximum drain pump lift above floor is 24 Connection to the Water Supply continued Connection should provide for a minimum of 24 600mm of flexible line at machine so that unit can be moved...

Страница 10: ...ssing the cycle switch S4 If final rinse temperature has been achieved the unit will run a normal 2 minute cycle and stop If final rinse temperature has not been achieved the unit will stay in wash mo...

Страница 11: ...facturer s warranty CAUTION Detergents for commercial dishwashers cause corrosion Always follow the instructions on the packaging and drums CAUTION Draining Pre set timer KA5 Drain Timer preset to 30...

Страница 12: ...l liquid rinse additive Priming the system The detergent pump is self priming and runs during the rinse fill cycle The amount of detergent dispensed is controlled by the speed of the peristaltic pump...

Страница 13: ...quire The outside surfaces of the unit should be cleaned using a soft cloth and a cleaner designed for use on stainless steel Note using cleaners that contain chlorine will harm the surface of stainle...

Страница 14: ...rify solenoid valve is operating properly Machine fails to fill Water supply to unit is on Solenoid valve is operating properly Wash temperature incorrect Verify door is closed Verify door switch is f...

Страница 15: ...RL 30 Undercounter December 2016 14 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 16: ...RL 30 Undercounter December 2016 15 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS 1 to 1 MIN REGULATE APPOX 30 SECONDS...

Страница 17: ...RL 30 Undercounter December 2016 16 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 18: ...RL 30 Undercounter December 2016 17 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 19: ...RL 30 Undercounter December 2016 18 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 20: ...YCLE INDICATOR LIGHT H3 DRAIN PUMP INDICATOR LIGHT H5 TEMPERATURES OK INDICATOR LIGHT H6 DELIME CYCLE INDICATOR LIGHT K1 WASH PUMP THERMAL RELAY KA1 MAGNETIC DOOR MICRO SWITCH RELAY KA2 TEMP GUARD REL...

Страница 21: ...RL 30 Undercounter December 2016 20 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 22: ...0 575x715x85 mm RL0503121 4 Housing RL 30 442 5x529x481 mm RL0501130 5 Rear panel RL 30 575x812 mm RL0508221 6 Strait right panel RL 30 753 6x92 1x20 mm RL0516320 7 Big right panel RL 30 753 6x538x17...

Страница 23: ...e gauge tuve RL1010038 3 Cover to accede to the lower part 495x135x30 mm RL0508400 4 Thermometer 0 105 C 20 220 F RL2028018 5 Lower front panel 575x295x85 mm RL0504250 6 Complet detergent deposit RL40...

Страница 24: ...L1405646 2 Door RL 30 534 6x470 mm RL0507121 3 Left door brace RL0849119 4 Right door brace RL0849120 5 Door spring RL2521120 6 Door spring tensor RL0844119 7 Left door hinge RL0805219 8 Handle suppor...

Страница 25: ...3120 5 Solenoid valve 220 240V a 50 60 Hz RL2017006 6 Thermostat 93 C RL2006053 7 Safety thermostat 140 C RL2006062 8 Thermostat support inox 5 Thermostats RL5543117 9 Feet L 60 mm RL4027102 10 Frame...

Страница 26: ...ipe overflow open L 205 RL1016118 2 Metal filter GS 18 19 125x58 mm RL0522119 3 Complete drain collector GS 18 19 RL1009257 4 O ring RL2510325 5 Hose elbow pump collector GS 18 19 45 mm RL1008019 6 Ho...

Страница 27: ...wash arm L 500 mm RL8040119 2 Lateral part manifold RL4035160 3 Hose clip 40 60 RL2501090 4 Hose piece 48 mm L 175 mm RL1012517 5 Central part manifold RL4035161 6 O ring 36x24x4 mm RL2410020 X Compl...

Страница 28: ...5 6 7 8 9 Pos Designation Part no 1 O ring 36x24x4 mm RL2510020 2 Lock ring RL4050120 3 Locking nut o ring 28x33x2 mm RL4050119 4 O ring 28x33x2 RL2514091 5 Wash arm complete L 500 mm RL8040119 6 Pro...

Страница 29: ...ING PUMP RL 30 2 3 4 5 6 7 8 9 Pos Designation Part no 1 Pump housing RL4032118 2 O ring RL2516118 3 Nut M 6 l for pump shaft RL1541016 4 Impeller for pump 60 Hz RL4042318 5 Seating ring motor shaft s...

Страница 30: ...Hose clip 12 22 RL2501008 7 Hose 12 mm RL1012012 8 Outlet boiler fitting stainless steel 3 8 RL0845090 9 Locking nut RL1525203 10 O ring 20x25x2 5 RL2514081 11 Revolving rinse arm support RL0840219 12...

Страница 31: ...PLACEMENT PARTS 10 BOILER RL 30 2 6 7 3 4 5 Pos Designation Part no 1 Boiler L 360 mm RL0502025 2 O ring RL2514180 3 Heating element single phase 2 6 3 45KW 208 240V RL2001402 4 Clamping plate RL55370...

Страница 32: ...420556 2 Control panel RL 30 570x105 mm RL0504643 3 Frontal panel embellish cover left side RL4032519 4 Insinger label RL3007030 5 Control panel label RL3007032 6 Frontal panel embellish cover right s...

Страница 33: ...22 Fuse RL2021003 4 Contactor 230V LC1K0910M7 RL2008321 5 Thermal relay LR2K0314 5 5 8A RL2022638 6 Feed relay 230V 50 60 Hz RLX2A 12A 250V RL2054010 7 Feed relay 230V 50 60Hz 4NANC 12A 250V RL2054083...

Страница 34: ...r December 2016 33 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS 13 MACHINE BACK VIEW RL 30 1 2 2 Pos Designation Part no 1 Bag tank RL0501601 2 Rinse hose fittin...

Страница 35: ...4 5 6 7 4 8 9 10 6 Pos Designation Part no 1 Feed relay base RL2054084 2 Clip for fixing relay RL2054085 3 Feed relay 230V 50 60 Hz RLX2A 12A RL2054010 4 Hose clip 25 40 RL2501047 5 Hose elbow RL1008...

Страница 36: ...16 35 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS 15 ELECTRICAL SYS RL 30 Pos Designation Part no 1 Single phase electric installation 2026118 2 Single phase el...

Страница 37: ...RL 30 Undercounter December 2016 36 www insingermachine com 800 344 4802 PRT 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 38: ...RL 30 Undercounter December 2016 37 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 39: ...RL 30 Undercounter December 2016 38 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 40: ...Undercounter DOC RL 30 1 0 06 insingermachine com 800 344 4802 Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com...

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