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Undercounter DOC GS 302 1.0 05

www.insingermachine.com 800-344-4802

PART 5 MAINTENANCE AND REPAIR PROCEDURES

Test Mode (table for output/input)

Display A

Specification

Safety Criteria

Display B

101

Tank heating 1

Min. tank level present
Temp. below 182°F

Tank temp. in °F

A02 Boiler

heating

Min. boiler level present
Temp. below 182°F

Boiler temp. in °F

A03

Soft starter for wash pump

Door closed

Tank level in mm

A08

Relay soft start

A09

Rinse pump M3

Door closed

Tank level in mm

A10

Dos. Rinse Aid

Door closed

1 or 0

A11

Dos. Detergent

Door closed

1 or 0

A12

Drain pump

Tank level in mm

A13

Pressureless boiler valve Y3

1 or 0

Input

E01 Tank

temperature

E02 Boiler

temperature

E03 Tank

level

E11

Lack of detergent or rinse aid. Signal: DOS

1 or 0

E12

Filling level of pressureless boiler

E14

EZEO

1 or 0

E16

Door

1 (closed) 0 (open)

Inputs and Outputs

Содержание GS 302

Страница 1: ...chine com 800 344 4802 TECHNICAL MANUAL UNDERCOUNTER DISHMACHINE GS 302 Installation Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344...

Страница 2: ...on section in this manual for an explanation of Insinger SureFire Start Up Check Out Program Please read the Insinger Limited Warranty and all installation and operation instructions carefully before...

Страница 3: ...Undercounter DOC GS 302 1 0 05 www insingermachine com 800 344 4802 1 PART 1 TECHNICAL INFORMATION...

Страница 4: ...Undercounter DOC GS 302 1 0 05 www insingermachine com 800 344 4802 2 PART 1 TECHNICAL INFORMATION...

Страница 5: ...Undercounter DOC GS 302 1 0 05 www insingermachine com 800 344 4802 3 PART 1 TECHNICAL INFORMATION...

Страница 6: ...ry service technician for the initial start up of your new Insinger dishwasher to ensure it is running at optimum levels from the very first pass Please call the factory or your local Insinger Sales R...

Страница 7: ...e misuse alteration misapplication improper installation fire flood acts of God or improper maintenance or service or failure to per form normal and routine maintenance as set out in the instruction b...

Страница 8: ...ts or ma terial during the 18 month warranty period the cruise line will be responsible for the payment of travel expense and a minimum of four hours labor Labor will be billed to the customer at a re...

Страница 9: ...en the door Protect adjacent wooden furni ture to prevent it absorbing moisture and swelling The machine must be completely level prior to installation Adjust the machine s feet to compen sate for any...

Страница 10: ...Indicator lamp for lack of detergent or rinse aid E Indicator lamp for salt refill on softener supplied units 3 Control button A Temperature display Final rinse booster or parameter index B Temperatur...

Страница 11: ...ter spraying out of the machine The unit is equipped with a door safety switch located behind the door CAUTION Do not place anything on the open door As soon as the target temperatures are reached was...

Страница 12: ...sher This leads to large amounts of foam building up in the washer and will void your manufacturers warranty CAUTION Detergents for commercial dishwashers cause corrosion Always follow the instruction...

Страница 13: ...his process continues until the wash tank is filled and heated to target values Push the full wash rack into the ma chine and close the door Press program button 3 The pro gram button is lit blue whil...

Страница 14: ...h program Extensive Program Remove the rack Close the door Hold down the function button for three seconds to start the rinsing program See section 9 of the Operating Manual for deliming instructions...

Страница 15: ...rade stainless steel If the flat filter is very dirty remove the bottom wash trays and rinse them with water Remove the flat filter with the filter car tridge and clean it under running water Use a br...

Страница 16: ...l machine Press button 3 8 Open door add deliming agent directly into the tank 8 Run extended program Press button 4 then Press button 6 extended cycle Press button 3 to run cycle 9 After cycle comple...

Страница 17: ...pressed for 3 sec Display A 5 Actuator backwards 6 Actuator forward To select Out put A Input E 4 Switch on off input or output Combination of Buttons C 1 2 3 A B 4 5 7 8 6 Button Function Remark 3 Qu...

Страница 18: ...nit 7 Decrease dosage of deter gent Value x 0 1 ml L 8 Increase dosage of deter gent 4 To store altered value Button 3 glows red 7 Prime the rinse aid unit set concentration Direct to P10 1 Switch off...

Страница 19: ...ordingly if P08 is changed 11 sec P09 Rinse quantity is required for the calculation of the detergent and rinse aid dosage 28 0 1 litre P10 Rinse aid concentration See Combination of Buttons 30 0 01 m...

Страница 20: ...ater terminal strip Signal of water inlet valve 4 Fill Water terminal strip Signal while first tank filling See Combination of Buttons 3 P32 With P32 37 you can control the Multifunction relay To pro...

Страница 21: ...r temp in F A03 Soft starter for wash pump Door closed Tank level in mm A08 Relay soft start 0 A09 Rinse pump M3 Door closed Tank level in mm A10 Dos Rinse Aid Door closed 1 or 0 A11 Dos Detergent Doo...

Страница 22: ...t or rinse additive Re fill detergent or rinse additive Display Shows Water stop valve closed Malfunction Turn off the dishwasher Press the on off switch Then the display should show Err and a fault c...

Страница 23: ...fault Inform Insinger Service Faults where it is necessary to call Insinger Service TROUBLESHOOTING CONTINUED Display Possible Cause Flashing light Temperature in booster or tank is greater than 203...

Страница 24: ...o WPS board Tank temp exceeds 203F E1 A01 Tank Temp 3 Booster temp sensor Booster heater shuts down Wash button flashes red Short circuit Broken cable No connection to WPS board Tank temp exceeds 203F...

Страница 25: ...ec tion Defective contac tor K2 8 Wash tank heater No temp increase within 30 minutes of turning on Blown Fuse Improper connec tion Defective contac tor K3 9 Machine losing water Water level drop grea...

Страница 26: ...etected within 6 minutes Incoming wa ter line blocked Defective sole noid Defective level sensor booster Y3 E12 17 Final rinse temp sensor N A Short circuit Cable Break age E4 18 Parameter 00 not set...

Страница 27: ...Undercounter DOC GS 302 1 0 05 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS 25...

Страница 28: ...er coupling GS80002153 5 1 Gasket D16 x D24 x 3 0 GS80002241 3 5 2 Double nipple G 3 4 x 40 SW30 GS80002167 5 3 Strainer cpl D27 x 67 GS80002728 6 Hose WRC tested DN13 x 3 5 2500 GS4002005 6 1 Gasket...

Страница 29: ...Undercounter DOC GS 302 1 0 05 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS 27...

Страница 30: ...03165 5 Hose clip D12 22 x 9 GS2802105 6 Reinforced hose DN13 x 3 5 GS4002002 145 mm meter item 7 Spiral hose NW18 5 x 1500 GS4001045 8 Hose clip D20 30 x 12 GS2802109 9 Double nipple D21 80 x 49 D19...

Страница 31: ...Undercounter DOC GS 302 1 0 05 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS 29...

Страница 32: ...80 GS3113120 1 2 Capacitor 12YF 400V GS3113122 2 Spacer washer 1 25 X 18 X 28 GS60003298 3 Hexagonal nut M5 GS2105302 4 4 Impeller with sealing kit D75 GS60003593 60Hz 4 1 Sealing for pump system kit...

Страница 33: ...Undercounter DOC GS 302 1 0 05 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS 31...

Страница 34: ...03386 4 3 O ring 10 X 2 5 GS2707030 5 Wash unit support 58 04 LG GS60002999 6 Distributor top kit GS60003516 6 1 O ring 28 X 2 5 GS2707067 2 6 2 O ring 66 X 2 5 GS2707011 7 Revolving rinse arm spindle...

Страница 35: ...Undercounter DOC GS 302 1 0 05 www insingermachine com 800 344 4802 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS 33...

Страница 36: ...022 3 Set of rotary arms washing GS60003520 3 1 Seal ring D53 4 X D57 8 X 2 0 GS60003021 4 Reinforced hose DN32 X 4 0 GS4002004 190 mm 5 Washing distributor top kit GS60003519 5 1 Hose clip D14 24 X 9...

Страница 37: ...Undercounter DOC GS 302 1 0 05 www insingermachine com 800 344 4802 35 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 38: ...nut M8 GS2101305 6 Shaped hose DN25 X 4 0 140 w NSF sensor GS60002973 Final rinse temperature 7 Nylon clip 100 X 2 5 GS3120175 8 Hose DN5 X 1 5 GS4001024 900 mm 9 Bolt D6 X 30 GS70200383 10 Self locki...

Страница 39: ...Undercounter DOC GS 302 1 0 05 www insingermachine com 800 344 4802 37 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 40: ...0 Captive nut M8 GS2113006 11 Detergent container GS60003646 11 1 Label Detergent 0 2 X 28 X 65 GS60003330 11 2 Label Freshwater Rinse 0 2 X 28 X 65 GS60003310 12 Magnet support GS60003643 13 Hexagona...

Страница 41: ...Undercounter DOC GS 302 1 0 05 www insingermachine com 800 344 4802 39 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 42: ...ver panel 250 50 LG GS60003501 11 Housing panel right compl GS60003343 12 Hose spout 6 25 X D15 D8 5 GS61004890 3 13 Cable gland M25 X 1 5 11 17 MM GS3110153 14 Hexagonal nut M25 X 1 5 X 6 0 SW32 GS31...

Страница 43: ...Undercounter DOC GS 302 1 0 05 www insingermachine com 800 344 4802 41 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 44: ...X M5 SW4 GS60003147 2 9 Door cpl GS80002919 Without door handle 10 Door handle kit GS60003522 10 1 O ring 5 X 1 2 GS2707070 2 10 2 Oval head screw with hexagonal socket M5 X 30 GS2010308 2 10 3 O ring...

Страница 45: ...Undercounter DOC GS 302 1 0 05 www insingermachine com 800 344 4802 43 PART 6 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 46: ...35 X 185 GS60003244 12 Air chamber repair kit GS60003525 12 1 O ring 24 X 3 GS2707066 12 2 Nylon clip 100 X 2 5 GS3120175 13 Double terminal green yellow GS3109153 3 14 Double terminal gray GS3109151...

Страница 47: ...46 X 6 0 GS2707015 31 Heater with fuse 2 5kW 1 X 220 240V GS3103214 31 Heating element 2 6kW plus fuse 1 X 200 208V GS3103215 O P Cable buse 5 X 0 34QMM GS60003174 28 Operating panel 25 X 55 X 210 GS...

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