background image

Pulper DOC PULPER 1.0 06

www.insingermachine.com 800-344-4802

15

PART 4 MAINTENANCE

Pulper Seal Replacement

Remove the fasteners holding the sizing ring. Use
2 fasteners as jack screws in the threaded holes
180 degrees apart on the sizing ring face. Once
freed, remove the ring. Remove the Cutting Disk,
by wedging a piece of wood between the cutting
disk and tank bottom to prevent spinning. Loosen
and remove top bolt and 4 radial bolts from center
cap. Remove center cap. Pull cutting disk straight
up. Be careful to not lose the square key. Once
removed, the cutting disk should contain the upper
seal. Slide this off and discard. Clean shaft of
debris. Carefully pick out lower magnetic seal from
bore and discard.

Magnetic seals should remain in packaging until
ready for installation in unit. When inserting the
seal in place, make sure no dust or foreign matter
are attached to the seal. Make sure the seal cavity
is clean of debris. Make sure there are no sharp
objects on any contact parts.

When the seal is removed from packaging, the ro-
tor portion of the seal (seal case) must be sepa-
rated from the magnet. Pull seal case

straight

away

from magnet. Discard paper separator.

MAKE SURE THAT YOU DO NOT INSERT THE
LOWER SEAL UPSIDE DOWN! Each half of the
seal should face each other as they did in the origi-
nal packaging. The highly polish surface of the bot-
tom seal faces the magnet surface of the upper
seal.

Caution: To prevent damage to mating faces, do
not slide seal case across magnet. Avoid placing
magnet in area where small metal chips might be
attracted by the magnet.

Remove o-rings and completely lubricate with a
thing film of lubricant and reinstall into grooves.
Apply a thin film of lubricant to the o-ring sealing
surfaces in the bore and on the shaft

Press lower seal into bore gently with the polished
magnet face position upward. Do not use any tools
to do so. Verify that no debris is on the seal face.

Gently slide the upper seal on the cutting disk shaft
so that it is no more than 3/4” from the shaft bot-
tom. Make sure the seal is correctly oriented with
the magnetic surface facing outward away from the
disk.

Gently slide the cutting disk onto the motor shaft,
aligning keyway to key, and lower slowly in one
motion. Once the cutting disk has been lowered,

DO NOT PULL UP ON THE DISK.

If any upward

motion is imparted on the cutting disk, the magnetic
seals will separate, and will not seal! The installa-
tion process must be started over by removing the
cutting disk completely and sliding the upper seal
down to within 3/4” from the shaft bottom.

Содержание Eliminator 900

Страница 1: ...For Waste Handling System Eliminator 900 Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com Installation Operation and Maintenan...

Страница 2: ...uction section in this manual for an explanation of Insinger SureFire Start Up Check Out Program Please read the Insinger Limited Warranty and all installation and operation instructions carefully bef...

Страница 3: ...ut Program Insinger is proud to offer our exclusive Surefire Start up Check out Program to our commercial customers This service is included in the purchase price of your new Insinger dishwasher We wi...

Страница 4: ...its Operating personnel must at all times observe all safety regulations Do not replace components or make adjustments inside the equipment with the high voltage supply turned on Under certain con dit...

Страница 5: ...e alteration misapplication improper installation fire flood acts of God or improper maintenance or service or failure to per form normal and routine maintenance as set out in the instruction booklet...

Страница 6: ...s or ma terial during the 18 month warranty period the cruise line will be responsible for the payment of travel expense and a minimum of four hours labor Labor will be billed to the customer at a red...

Страница 7: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 5 PART 1 TECHNICAL INFORMATION...

Страница 8: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 6...

Страница 9: ...reated by using the pulper which is cus tom designed to reduce paper plastic food and foil to small pieces PART 2 GENERAL OVERVIEW Operators feed the waste to the continuous flowing water trough which...

Страница 10: ...e slurry in the extractor and returns it to the feed trough A gate valve located downstream of the pump allows flow adjustment to create balance between the level in the pulper and extractor This slur...

Страница 11: ...xtractor screen At the end of the time delay the system stops because T2 contacts change state At start up the pulper fills to the level determined by the switch in the extractor When the pulper first...

Страница 12: ...machine is supplied with a wall mounted electrical enclosure The electrical connection for this single point set up requires running a conduit from the J Box to the enclosure and terminating as shown...

Страница 13: ...ough at a uniform rate Slugging or forcing large amounts of waste into the pulper at intermittent intervals will actually result in re duced waste capability and should be avoided 3 DEBRIS and METAL O...

Страница 14: ...electrical panel 4 Remove any debris left in the pulper DAILY OPERATOR CHECKS 1 During machine operation check for proper wa ter level and flow balance If water level is in correct or fluctuating refe...

Страница 15: ...hing them to the pump motor 4 Inspect impeller for damage or excessive wear 5 Repair or replace the pump parts as required 6 Reassemble in reverse of disassembly NOTE LOCK OUT of electrical power is r...

Страница 16: ...tch the liq uid level timer is engaged You will notice the level switch red LED is illuminated at this point 5 After the time delay from the control timer pic tured below the fill is stopped 6 Level c...

Страница 17: ...E THAT YOU DO NOT INSERT THE LOWER SEAL UPSIDE DOWN Each half of the seal should face each other as they did in the origi nal packaging The highly polish surface of the bot tom seal faces the magnet s...

Страница 18: ...age or scratch the shaft or the seal holder bore Clean any debris remaining on the shaft and in the bore Apply a thin film of o ring lubricant on the sealing surface of the seal Place the seal onto th...

Страница 19: ...Large quantities of foam will interfere with the pulping and recirculation water flows Either use a defoamer or add paper and cardboard at a lower rate to the pulping infeed Non Pulpable Items While...

Страница 20: ...s 1543 161 5 Stationary Cutter Blades 1543 153 2 Impeller Cutter Blades 1548 258 1 Auger Brush 1543 259 2 Auger Brush Clamp Assembly Call Insinger 5 Extractor spray nozzles Electrical Parts DE5 80 1 L...

Страница 21: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 19 PART 6 ELECTRICAL SCHEMATICS...

Страница 22: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 20 PART 6 ELECTRICAL SCHEMATICS...

Страница 23: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 21 PART 6 ELECTRICAL SCHEMATICS...

Страница 24: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 22 PART 6 ELECTRICAL SCHEMATICS...

Страница 25: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 23 PART 6 ELECTRICAL SCHEMATICS...

Страница 26: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 24 PART 6 ELECTRICAL SCHEMATICS...

Страница 27: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 25 PART 7 REPLACEMENT PARTS...

Страница 28: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 26 PART 7 REPLACEMENT PARTS...

Страница 29: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 27 PART 7 REPLACEMENT PARTS...

Страница 30: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 28 PART 7 REPLACEMENT PARTS...

Страница 31: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 29 PART 7 REPLACEMENT PARTS...

Страница 32: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 30 PART 7 REPLACEMENT PARTS...

Страница 33: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 31 PART 7 REPLACEMENT PARTS...

Страница 34: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 32 PART 7 REPLACEMENT PARTS...

Страница 35: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 33 PART 7 REPLACEMENT PARTS...

Страница 36: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 34 PART 7 REPLACEMENT PARTS...

Страница 37: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 35 PART 7 REPLACEMENT PARTS...

Страница 38: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 36 PART 7 REPLACEMENT PARTS...

Страница 39: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 37 PART 7 REPLACEMENT PARTS...

Страница 40: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 38 PART 7 REPLACEMENT PARTS...

Страница 41: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 39 PART 7 REPLACEMENT PARTS...

Страница 42: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 40 PART 7 REPLACEMENT PARTS...

Страница 43: ...Pulper DOC PULPER 1 0 06 www insingermachine com 800 344 4802 41 PART 7 REPLACEMENT PARTS...

Страница 44: ...6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com...

Отзывы: