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Document: 9700

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03499 Rev B                                                            19                                  www.insingermachine.com 800

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344

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MAINTENANCE REQUIREMENTS

 

 

Daily

 

1.

 

Refer to the operations and cleaning instruc-

tions provided in this manual for daily cleaning 

procedures.

 

 

Weekly

 

1.

 

The entire machine should be wiped down us-

ing an industrial grade stainless steel cleaner.

 

2.

 

Under the supervision of your detergent suppli-

er the machine interior must be properly de

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limed.

 

3.

 

A switch is provided on the control panel to run 

the DELIME cycle. Switch is to the right of pow-

er switch with three horizontal bars.

 

PART 5   MAINTENANCE & REPAIR PROCEDURES

 

Quarterly

 

1.

 

Remove and clean the strainer screens on the 

water and steam lines. If the screens cannot be 

cleaned, replace.

 

2.

 

Inspect the condition of the solenoid valve 

seats, and diaphragms. Replace where neces-

sary.

 

3.

 

Inspect drain O

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Rings for leakage. Replace 

where necessary.

 

4.

 

Check belt for wear.

 

5.

 

Adjust conveyor chain tension using adjustment 

bolts located on the exit ends of the machine.

 

The following is a basic guide for the repair and 

replacement of common dishwasher parts. Refer to 

the Basic Services Guide for troubleshooting tips.

 

MAINTENANCE PROCEDURES

 

 

Solenoid Valve Disassembly

 

1.

 

Disconnect the power supply to the machine. 

Turn off the water supply.

 

2.

 

Remove cap on top of the coil. Remove the coil.

 

3.

 

Remove the 4 hex bolts and lift bonnet from 

valve body. Note positioning of spring and 

plunger.

 

4.

 

Remove main piston.

 

5.

 

Inspect for dirt, wear or lime build

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up. Clean or 

replace as required.

 

6.

 

Reassemble in reverse of disassembly.

 

 

Liner Strainer Disassembly

 

1.

 

Shut off water or steam supply.

 

2.

 

Remove large hex nut on bottom of strainer 

body.

 

3.

 

Remove strainer screen. Inspect and clean or 

replace as necessary.

 

4.

 

Reassemble in reverse of disassembly. Water 

flow must be same direction as arrow on line 

strainer body. Use new gaskets to insure a tight 

seal.

 

 

Pump Disassembly

 

1.

 

Before disassembling pump ensure there are 

no obstructions in the pump intake. Remove 

and clean the suction strainer (inside tank). 

 

2.

 

Remove the pump motor and impeller by      

removing the 8 socket head screws attaching 

them to the pump housing.

 

3.

 

Repair or replace the pump parts as required.

 

4.

 

Reassemble in reverse of disassembly.

 

 

NOTE: 

 

The water quality in some areas requires 

 

de

-

liming to be done more frequently. Contact 

your detergent supplier for recommended 

 

de

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liming frequency.

 

 

 

NOTE: 

 

It is not necessary to remove the pump housing 

from the machine to disassemble pump.

 

Содержание ADMIRAL 44 ADVANCED

Страница 1: ...tions ADMIRAL ADVANCED SERIES Rack Conveyor Dishwasher ADMIRAL 44 ADVANCED ADMIRAL 66 ADVANCED ADMIRAL 44 ADVANCED VG ADMIRAL 66 ADVANCED VG Insinger Machine Company 6245 State Road Philadelphia PA 19...

Страница 2: ...ice should be completed on your machine Refer to the Introduction section in this manual for an explanation of Insinger SureFire Start Up Check Out Program Please read the Insinger Limited Warranty an...

Страница 3: ...Document 9700 03499 Rev B 3 www insingermachine com 800 344 4802 PART 1 TECHNICAL INFORMATION...

Страница 4: ...Document 9700 03499 Rev B 4 www insingermachine com 800 344 4802 PART 1 TECHNICAL INFORMATION...

Страница 5: ...Document 9700 03499 Rev B 5 www insingermachine com 800 344 4802 PART 1 TECHNICAL INFORMATION...

Страница 6: ...Document 9700 03499 Rev B 6 www insingermachine com 800 344 4802 PART 1 TECHNICAL INFORMATION...

Страница 7: ...Document 9700 03499 Rev B 7 www insingermachine com 800 344 4802 PART 1 TECHNICAL INFORMATION...

Страница 8: ...Document 9700 03499 Rev B 8 www insingermachine com 800 344 4802 PART 1 TECHNICAL INFORMATION...

Страница 9: ...Document 9700 03499 Rev B 9 www insingermachine com 800 344 4802 PART 1 TECHNICAL INFORMATION...

Страница 10: ...Document 9700 03499 Rev B 10 www insingermachine com 800 344 PART 1 TECHNICAL INFORMATION...

Страница 11: ...Document 9700 03499 Rev B 11 www insingermachine com 800 344 PART 1 TECHNICAL INFORMATION...

Страница 12: ...to offer our exclusive Surefire Start up Check out Program to our commercial customers This service is included in the purchase price of your new Insinger dishwasher We will provide an authorized fact...

Страница 13: ...alteration misapplication improper installation fire flood acts of God or improper maintenance or service or failure to per form normal and routine maintenance as set out in the instruction booklet o...

Страница 14: ...or ma terial during the 18 month warranty period the cruise line will be responsible for the payment of travel expense and a minimum of four hours labor Labor will be billed to the customer at a redu...

Страница 15: ...de horizontal clearance of 30 for servicing underneath the table Electrical Connections Connect electrical lines sized for the correct volt age current and phase of the machine These should agree with...

Страница 16: ...ect the steam lines and steam condensate lines as tagged and noted on installation drawings If machine is provided with gas heat connect the gas line If a booster is provided a hot water connection is...

Страница 17: ...should be properly scrapped Do not overload racks 10 Slide the rack into the dish machine the convey or 11 Rack will pass through the various machine cy cles then machine will turn off as long as rack...

Страница 18: ...eaning procedures should be done daily at the end of the shift WEEKLY CLEANING PROCEDURES An DELIME switch is provided on the control panel Switch has three horizontal bars and is right of power switc...

Страница 19: ...tips MAINTENANCE PROCEDURES Solenoid Valve Disassembly 1 Disconnect the power supply to the machine Turn off the water supply 2 Remove cap on top of the coil Remove the coil 3 Remove the 4 hex bolts a...

Страница 20: ...ont door then press and hold button 4 on membrane switch located inside control box for 3 seconds 2 Use button 3 to scroll to desired temperature to adjust Wash or Rinse 3 Change value using button 1...

Страница 21: ...or current draw for the voltage the machine is using Adjust by turning the dial to the appropriate AMP draw Machine Start Actuator The wash rinse and drive are actuated by a lever located on front rac...

Страница 22: ...Document 9700 03499 Rev B 22 www insingermachine com 800 344 PART 6 ELECTRICAL SCHEMATICS...

Страница 23: ...Document 9700 03499 Rev B 23 www insingermachine com 800 344 PART 6 ELECTRICAL SCHEMATICS...

Страница 24: ...Document 9700 03499 Rev B 24 www insingermachine com 800 344 PART 6 ELECTRICAL SCHEMATICS...

Страница 25: ...Document 9700 03499 Rev B 25 www insingermachine com 800 344 PART 6 ELECTRICAL SCHEMATICS...

Страница 26: ...Document 9700 03499 Rev B 26 www insingermachine com 800 344 PART 6 ELECTRICAL SCHEMATICS...

Страница 27: ...Document 9700 03499 Rev B 27 www insingermachine com 800 344 PART 6 ELECTRICAL SCHEMATICS...

Страница 28: ...Document 9700 03499 Rev B 28 www insingermachine com 800 344 PART 6 ELECTRICAL SCHEMATICS...

Страница 29: ...Document 9700 03499 Rev B 29 www insingermachine com 800 344 PART 6 ELECTRICAL SCHEMATICS...

Страница 30: ...Document 9700 03499 Rev B 30 www insingermachine com 800 344 PART 6 ELECTRICAL SCHEMATICS...

Страница 31: ...Document 9700 03499 Rev B 31 www insingermachine com 800 344 PART 6 ELECTRICAL SCHEMATICS...

Страница 32: ...Document 9700 03499 Rev B 32 www insingermachine com 800 344 PART 6 ELECTRICAL SCHEMATICS...

Страница 33: ...Document 9700 03499 Rev B 33 www insingermachine com 800 344 PART 6 ELECTRICAL SCHEMATICS...

Страница 34: ...Document 9700 03499 Rev B 34 www insingermachine com 800 344 PART 6 ELECTRICAL SCHEMATICS...

Страница 35: ...Document 9700 03499 Rev B 35 www insingermachine com 800 344 PART 6 ELECTRICAL SCHEMATICS...

Страница 36: ...Document 9700 03499 Rev B 36 www insingermachine com 800 344 PART 6 ELECTRICAL SCHEMATICS...

Страница 37: ...Document 9700 03499 Rev B 37 www insingermachine com 800 344 PART 6 ELECTRICAL SCHEMATICS...

Страница 38: ...Document 9700 03499 Rev B 38 www insingermachine com 800 344 PART 6 ELECTRICAL SCHEMATICS...

Страница 39: ...Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com...

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