i
SUPPL
Y
L
N
1
2
3
4
5
6
7
8
9
10
11 12
15
16
13
14
NO
NC
CM
RELAY2
SSR2
NO
NC
CM
RELAY1
SSR1
1
2
3
4
5
6
10
11 12 13 14 15 16 17 18
7
8
9
NO
NC
CM
RELAY1
SSR1
NO
NC
CM
RELAY2
SSR2
SUPPLY
L
N
1
2
3
4
5
6
7
8
9
10
11 12 13 14 15 16 17 18
NO
NC
CM
RELAY1
SSR1
NO
NC
CM
RELAY2
SSR2
SUPPLY
L
N
AI - 5442
AI - 5742
AI - 5942
AI - 5842
NO
NC
CM
RELA
Y2
SSR2
SUPPLY
L
N
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
12
NO
NC
CM
RELAY1
SSR1
OVER ALL DIMENSIONS & PANEL CUT OUT (IN MM)
MECHANICAL INSTALLATION
The label on the controller identifies the serial number, wiring connections and batch number.
CAUTION: To prevent the risk of electrical shock, switch off the power before making/removing any connection or
removing the controller from its enclosure.
MODEL : AI - 5842
B
A
E
D
C
H
A
B
D
C
H
E
G
F
G
F
MODEL:-AI-5442/5742/5942
INSTALLATION GUIDELINES
1. Prepare the cut-out with proper dimension as shown in figure.
2. Remove clamp from controller
3. Push the controller through panel cut-out and secure the
controller in its place by tightening the side clamp.
PANEL
CUTOUT
PANEL
CUTOUT
ELECTRICAL INSTALLATION
The electrical connection diagram is shown on the controller enclosure as shown below.
TABLE : 1
Model
Dim
48
72
96
48
48
72
96
96
8
10
10
10
75
65
45
45
44
68
92
92
44
68
92
44
9
9
9
9
A
B
H
C
D
F
G
E
43
66
89
43
AI-5442
AI-5742
AI-5942
AI-5842
FRONT PANEL LAYOUT
FRONT PANEL LAYOUT DESCRIPTION :
OP1 LED
OP2 LED
DISPLAY
SET
KEY
SHIFT
KEY
Sr.
NAME
FUNCTION
Glows when OP1 is ON & flashes when delay time (dly1) is in operation
(if selected mode is ON-OFF)
Glows when OP1 is ON & flashes when alarm condition persists even after
acknowledged or delay time (dly2) is in operation (if selected mode is ON-OFF).
It will display: (1) Measured value of selected input or Error massages. (2) SP (Main
set point) / SP2 value in run mode. (3) Parameters Value/code in program mode.
(1) For SP programming. (2) To access Control mode along with DN Key.
(3) To access Configuration mode along with UP key. (4) To scroll the parameter &
to store its value.
1
2
3
UP
KEY
DOWN
KEY
(1) To increase/alter parameter value in program mode. (2) To Enter in configuration
mode (with SET key). (3) To acknowledge Alarm.
(1) To increase/alter parameter value in program mode with Up / Dn Key.
(2) Press for 3Sec in Programming this will help to go back to previous parameter.
(1) To decrease/alter parameter value in program mode.
(2) To Enter control mode along with SET Key.
4
5
6
OP1
OP2
SET
-therm
i
AI-5842
°C
1
3
4
5
6
2
AI - 5941
2
3
1
AI - 5441
1
2
3
5
4
6
AI - 5741
1
6
5
4
3
2
AI - 5841
OP1
OP2
°C
SET
-therm
i
AI-5942
AI-5442
OP1
OP2
SET
OP1
OP1
°C
-therm
i
AI-5742
SET
6
5
4
2
OIM AI-5X42 - V2.0 Page 2 of 6
