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1. DISPLAY TYPE

  :

 

4- Digit

 

7 segment LED (RED)

    STATUS LED’S

  : OP1 : Main Control Output
    OP2

: Alarm Status

                                                                  : Auxiliary control output
2. INPUT
    Sensor Input

: TC:J,K,R,S & RTD: Pt-100

    Range

: Refer below table 

    Sampling Time                      : 125 msec.
    Resolution

  : 1°C/0.1°C(Only for RTD)

    CJC for TC

  : Built in automatic

    LWC for Pt-100

  : Built in upto 18E max.

    Digital Filter                           : 1 to 10 Sec.
3. RELAY OUTPUT
    Contact type

: N/O, CM, N/C

    Contact Rating

  : 5A @ 250VAC or 30 VDC

    Life expectancy

  : > 5,00,000 operations

    Isolation

  : Inherent

4. SSR DRIVE OUTPUT
    Drive Capacity

  : 12V @ 30mA.

    Isolation

  : Non-Isolated.

5. FUNCTION 
    Output 1

  : Main Control output

    Output 2

  : Programmable

  1) Auxiliary control  2) Alarm

    Control Action                       : ON-OFF/T.P (Select)
    Control Mode                         : Heat/Cool (Select)
    Compliance                            : ----

6. ENVIRONMENTAL
    Operating Range

  : 0 ~50°C, 5~90% Rh

    Storage Humidity

  : 95% Rh (Non-condensing)

7. POWER SUPPLY
    Supply Voltage

  : 90~270VAC, 50/60Hz.

    Consumption

: 4W Maximum.

8. PHYSICAL
    Housing

  : ABS Plastic

SAFETY INSTRUCTION :

This controller is meant for temperature control 
applications. It is important to read the manual prior to 
installing or commissioning of controller. All safety related 
instruction appearing in this manual must be followed to 
ensure safety of the operating personnel as well as the 
instrument.

GENERAL

v

The controller must be configured correctly for intended 

       operation. Incorrect configuration could result in damage   
     to the equipment or the process under control or it may 
      lead personnel injury.

v

The controller is generally part of control panel and in such 

       a case the terminals should not remain accessible to the 
       user after installation.

MECHANICAL

v

The Controller in its installed state must not come in close 
poximity to any corrosive/combustible gases, caustic 

       vapors, oils, steam or any other process by-products.

v

The Controller in its installed state should not be exposed 

      to carbon dust,  salt  air, direct sunlight or radiant heat.

v

Ambient temperature and relative humidity surrounding  

       the controller must not exceed the maximum specified limit 
       for proper operation of the controller.

v

The controller in its installed state must be protected 

       against excessive electrostatic or electromagnetic 
       interferences. Ventilation holes provided on the chassis of 
       the instrument are meant for thermal dissipation hence 
       should not be obstructed in the panel.

ELECTRICAL

v

The controller must be wired as per wiring diagram & it 
must comply with local electrical regulation.

v

Care must be taken not to connect AC supplies to low 

       voltage sensor input.

v

Circuit breaker or mains s/w with fuse (275V/1A) must be 

       installed between power supply and supply terminals to 
      protect the controller from any possible damage due to 
       high voltage surges of extended  duration.

v

Circuit  breaker  and  appropriate  fuses  must be used for 

      driving high voltage loads to protect the controller from 
       any possible damage due to short circuit on loads.

v

To minimize pickup of electrical noise, the wiring for low 

      voltage DC and sensor input must be routed away from 

high current power cables. Where it is impractical to do 

       this, use shielded ground at both ends.

v

The controller should not be wired to a 3-Phase supply with 

       unearthed star connection. Under fault condition such 
       supply could rise above 264 VAC which will damage the 
       controller.

v

The Electrical noise generated by switching inductive 

       loads might create momentary Fluctuation in display,                                      
      alarm
       latch up, data loss or permanent damage to the instrument.   
       To reduce this use snubber circuit across  the load.

v

It is essential to install a over Temp. Protection device to 

    avoid any failure of heating system. Apart from spoiling the 
       product, this could damage the process being controlled.

Model no.

Weight (gms.)

AI-5442 AI-5842 AI-5742 AI-5942

 

130

 

200

 

200

 

240

USER’S  OPERATING  MANUAL  FOR  DIGITAL  TEMPERATURE  CONTROLLER

(Models: AI 5442 / 5742 / 5842 / 5942)

SPECIFICATIONS : -

Fe-k(J) T/C

Cr-AL(K) T/C

Sensor Type 

Accuracy

  

o

± 1  C

o

0 ~ 1700 C

o

0 ~ 1700 C

o

-100 ~ 450 C

Resolution

Range

o

1  C

o

1  C

o

1  C

}

(R) T/C

(S) T/C

Pt-100(RTD)

Pt-100(RTD 0.1)

o

760 C

o

-99 

1300 C

o

-99.9 ~ 450.0 C

o

1  C

o

1  C

o

0.1  C

o

± 0.3  C

AI - 5442

(48 X 48)

AI - 5742

(72 X 72)

AI - 5942

(96 X 96)

AI - 5842

(48 X 96)

OP1

OP2

°C

SET

ACK

-therm

i

AI-5942

OP1

OP2

°C

-therm

i

AI-5742

SET

ACK

AI-5442

OP1

OP2

SET

ACK

OP1

OP2

SET

ACK

-therm

i

AI-5842

°C

Model no.

Display height

AI-5442 AI-5842 AI-5742 AI-5942

0.36”

0.56”

0.56”

0.56”

1

OIM AI-5X42 - V2.0 Page 1 of 6

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