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NV10 Operations Manual – GA333-3

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11: Fault Finding Analysis

Figure 12 - Notes are not stacking Correctly

Figure 13 - Notes pass validators with no vend signal

Figure14 - Unit rejects genuine notes

Notes pass through the validator but

do not give a vend signal

Is the power supply

inside specification?

YES

Check

correct supply

and sufficient current

Check

correct DIPswitch

settings are selected

Check

Interface system

Finish

Unit rejects genuine notes

Has the unit been

programmed for this

note?

Check

currency on label

Check

the security setting

Adjust

to correct security settings

Finish

Program

the unit

Run

lens sensor diagnostic test

YES

Is cash box/note

chute fitted

correctly?

Notes are not stacking correctly

YES

Fit the cash box/note

chute correctly

Check

cash box/note chute

is not damaged

Check

notes are not trapped in

the cash box/note chute

Finish

Adjust

cash box/note chute so

the notes stack correctly

Содержание NV10

Страница 1: ...Innovative Technology Limited NV10 Bank Note Validating System The Future of Smiley Bank Note Handling Operations Manual GA333 3 Copyright Innovative Technology Limited 2005 ...

Страница 2: ...tput 14 7 5 Smiley Secure Protocol SSP 17 7 6 MDB Multi Drop Bus Internal Communications Protocol IF5 18 7 7 CCTalk Protocol 20 7 8 Extended Interface USA Serial 21 8 Updating Currency and Firmware 22 8 1 Currency Manager 22 8 2 NV8 NV8 Copy Cloning 22 8 3 NV10 NV10 copy process 23 9 Mechanical Installation 24 9 1 Changing or removing the bezels 24 9 2 Fitting the bezel into a machine 24 9 3 Cash ...

Страница 3: ...ted 2005 Change History Innovative Technology Ltd Title NV10 Engineers Manual Drawing No Project Author T J Crowley Date 20 07 2005 Format MS Word 2000 Issue Rel Date Mod By Comments Issue 1 20 07 2005 CC First draft Issue 2 RJS Second Draft Issue 3 07 10 2005 CC First Release ...

Страница 4: ...continue to improve our product Alternatively visit our web site at www innovative technology co uk Innovative Technology Ltd Derker Street Oldham England OL1 4EQ Tel 44 0 161 626 9999 Fax 44 0 161 620 2090 E mail support innovative technology co uk Web site www innovative technology co uk Smiley and the ITL Logo are international registered trademarks and they are the property of Innovative Techn...

Страница 5: ...ecommended that for all but simple mechanical repairs the unit be returned to an approved service centre for repair Caution Never exceed the recommended environmental and electrical limits Do not attempt to lubricate the mechanisms as this may affect the note transport Do not polish the lens as this may alter the optical characteristics If the NV10 Validator is disassembled the unit must be re cal...

Страница 6: ...he currency data set this may be done using either the NV10 to NV10 currency cloning system or the PC based Currency Management software New currencies and applications are being tested all the time please refer to our web site or contact the factory for information concerning specific currencies if they are not already included on our approved list The NV10 has been designed for easy installation...

Страница 7: ... conditions It is recommended that the power supply used can supply at least 1 5Amps 4 Environment and Power Requirements Environment Minimum Maximum Temperature 0o C 50o C Humidity 5 95 Non condensing Table 1 Environmental Requirements Electrical Supply Minimum Maximum Supply Voltage V dc Absolute Limits 11 5V 14V MDB IF5 Version Supply Voltage 18V 42V Supply Ripple Voltage 0 25V 100Hz Supply Cur...

Страница 8: ...no function and is reserved for future use Switch 2 pulse multiplier This switch is used to modify the behaviour of the selected machine interface Details of the function of this switch are covered in the interfaces description in this manual Currently the only interface to make use of this switch is the pulse mode In this mode the switch can be used to multiply the number of pulses given by a fac...

Страница 9: ...terfaces protocol section of this manual 5 2 LED status codes The three status LED s are located to the left of the DIPswitches on the right hand side of the unit and are used to indicate a variety of status signals The red status is used to indicate system problems while the green status indicates system health these are described below in table 2 LED Status Description Slow flashing green led He...

Страница 10: ...her serial modes 2 Vend 2 binary bit 2 Note accepted on Channel 2 pulse output 3 Vend 3 binary bit 4 Note accepted on Channel 3 pulse output 4 Vend 4 binary bit 8 Note accepted on Channel 4 pulse output 5 Inhibit 1 Inhibit channel 1 by holding this pin HIGH To Enable a channel the inhibit must be held LOW Also the Serial Input pin for SSP and other serial modes 6 Inhibit 2 Inhibit channel 2 by hol...

Страница 11: ... transistors All Inputs are held high to internal 5v via 10KΩ The input structure is a CMOS gate with anti static protection fitted Interface Logic levels Logic Low Logic High Inputs 0V Low 0 5 3 7V High 12V Outputs with 2K2Ω pull up 0 6V Pull up voltage of host interface Maximum Current Sink 50mA per output Table 4 Interface Logic Levels 6 3 Software Optional Serial Interface Input and Outputs Ca...

Страница 12: ...e host machine to refuse specified notes To inhibit a channel the relevant inhibit input must be held high To enable a channel the corresponding inhibits must be latched low so that notes may be accepted If all four inhibits are high simultaneously then the NV10 will not read in any notes In this mode if a note is inserted the motor will run in reverse preventing the insertion of a note and the be...

Страница 13: ...ually inhibited Vend Signals Pins 1 to 4 The four channels have their own individual outputs If a note is recognised then the binary representation of the channel number will be pulled low for 100 3ms Pulses outside these limits will be rejected as a precaution against false triggering due to noise Busy Output Pin 9 This is a general purpose busy signal It is active low while the NV10 is in operat...

Страница 14: ...mple serial mode DIPswitches 3 4 must both be set up and the Simple Serial mode SIO option of the interface firmware must be loaded into the NV10 Commands are provided to fully control the operation of the validator The notes to be accepted and rejected can be set and a single escrow mode can be enabled In simple serial mode single byte commands are transmitted to the Validator the Validator echoe...

Страница 15: ... on C13 13 Inhibit C14 144 Note Accept on C14 14 Inhibit C15 145 Note Accept on C15 15 Inhibit C16 146 Note Accept on C16 16 Un inhibit C1 151 Note Not Recognised 20 Un inhibit C2 152 Mechanism running slow 30 Un inhibit C3 153 Strimming attempted 40 Un inhibit C4 154 Channel 5 Note Rejected fraud channel 50 Un inhibit C5 155 STACKER Full or Jammed 60 Un inhibit C6 156 Abort During Escrow 70 Un in...

Страница 16: ...ady 121 è Software Inhibit Channel 4 Inhibit C4 ç 134 Inhibit C4 Channel 4 Inhibited 134 è Software Enable Channel 4 Uninhibit C4 ç 154 Uninhibit C4 Channel 4 Inhibited 154 è Status Report ç 182 Status Request 3 byte status message Inhibit status Channels 1 8 byte 1è Inhibit status Channels 9 16 byte 2è Escrow On 1 Off 0 byte 3è Turn on Escrow Mode ç 170 Enable Escrow Mode Escrow Mode Enabled 170 ...

Страница 17: ...ts Each SSP device of a particular type has a unique serial number this number is used to validate each device in the direction of credit transfer before transactions can take place Commands are currently provided for coin acceptors note acceptors and coin hoppers All current features of these devices are supported Features Serial control of Note Coin Validators and Hoppers 4 wire Tx Rx V Gnd syst...

Страница 18: ...or activity with an acknowledgment negative acknowledgment or a specific reply depending on its current status Bus crashes are avoided as the Validators respond to being polled only by the VMC The international country code must be set for the country in which the Validators will be operating This is the international telephone code for that country The code is represented as two bytes For the USA...

Страница 19: ...ual GA333 3 19 of 38 Copyright Innovative Technology Limited 2005 Adopting the numbers above 5 would be displayed as 5 00 10 would be displayed as 10 00 1 would be displayed as 1 00 1K Romania would be displayed as 1 000 ...

Страница 20: ...in out connections on NV10 for CCTalk are shown below see figure 7 looking at the connection pins on the NV10 interface connector Note For detailed information and full protocol specification please refer to www cctalk org Figure 7 CCTalk Connection Pins on the NV10 The default encryption key will be set to the key code printed on the label on the NV10 If the key is changed to a new stored key by ...

Страница 21: ... two from the controller ACCEPT ENABLE and SEND and one from the Validators IRQ Caution Please note that the NV8 works on a 12volt DC power supply The NV8 ground must be connected to the ground of the control system For further details on this protocol please refer to the Series 2000 Interface manual reference number 20105 002850046 PS Connection Details Signal NV8 12v 15 0v 16 ACCEPT ENABLE 6 SEN...

Страница 22: ...can be downloaded Further details are available from support Innovative technology co uk How to register for the first time log in please refer to Appendix F 8 2 NV8 NV8 Copy Cloning Overview There NV10 Bank Note has a facility to copy its programme and settings to another NV10 The Master validator will transmit the currency data and upgrade the slave s firmware For cloning it is recommended to us...

Страница 23: ... then master will start to copy currency data to slave If slave firmware version is less than master then master will start to copy firmware data to slave Firmware copy Caution If master RED LED changes to slow blink 1 per second then communication has been lost and copying should be restarted from beginning Master RED LED will blink rapidly during firmware copy the LED will pause from time to tim...

Страница 24: ... of the bezel as above see figure 9 Place PA231 through the aperture in the door of the machine from the front Fit the two metal clamps and star washers and tighten the nuts onto the bolts recommended torque 25cN per metre Fit the main bezel assembly onto the bolts with the black part to the top Fit the star washers and tighten the nuts onto the bolts recommended torque 25cN per metre Caution Ensu...

Страница 25: ...s important that there is sufficient space for the initial exit and final exit of notes from the NV10 note path before entry into the cash box chute without any obstructions see Appendix C Figure 17 and Figure 18 For help on installing the NV10 into a new design please contact support innovative technology co uk ...

Страница 26: ...Path Access Buttons on the sides of the NV10 downwards and then inwards towards the body of the NV10 see figure 9 and lift to expose the note paths place them on a clean dry surface The note path will now be exposed for cleaning see figure 10 Carefully wipe the surfaces with a soft lint free cloth that has been dampened with a water and mild detergent solution i e household washing up liquid Take ...

Страница 27: ...sh the 2 belt tension springs inwards then slide each belt off the drive unit body smallest wheels first Replace the belts by fitting them over the drive unit body legs smallest wheels first Place the lower cover plate into the locating slots 2 each side pushing forward and down the plate will click confirming correct insertion Connect the upper and lower note path back together Figure 11 NV10 Bel...

Страница 28: ...ient current Check correct DIPswitch settings are selected Check Interface system Finish Unit rejects genuine notes Has the unit been programmed for this note NO Check currency on label Check the security setting Adjust to correct security settings Finish Program the unit Run lens sensor diagnostic test YES Is cash box note chute fitted correctly Notes are not stacking correctly YES NO Fit the cas...

Страница 29: ...l correct YES Are there foreign objects in the note path Clean the note path Check correct supply and sufficient current Check for any damage Replace damaged components Check there is no grease on drive belts Replace drive belts Finish Is the bezel illuminated YES NO Validator will not take notes Check the pins and upper and drive unit bodies are connected Check Power Supply Check Interface System...

Страница 30: ... of firmware onto the NV10 Use diagnostic functions to check validator operation firmware version 3 15 and greater only The software will run on an IBM compatible Personal Computer with Pentium processor or equivalent and requires a DA1 kit fitted to the serial port or DA2 kit fitted to the USB port depending on the operating system that you are using see Appendix E 12 2 Internet Website support T...

Страница 31: ...NV10 Operations Manual GA333 3 31 of 38 Copyright Innovative Technology Limited 2005 ...

Страница 32: ...NV10 Operations Manual GA333 3 32 of 38 Copyright Innovative Technology Limited 2005 Appendix A Drawing ...

Страница 33: ...NV10 Operations Manual GA333 3 33 of 38 Copyright Innovative Technology Limited 2005 Appendix B Extended Bezel ...

Страница 34: ...10 unit The top of the cash chute dividing plate should fit into the recess of PM397 on the rear of the NV10 unit Appendix C Cash Box Advice Figure 17 Cash box mounting location Depth must be sufficient to store the required number of notes Opening dimension must be large enough to allow the longest note to fall through Figure 18 Dividing plate location for cash chute ...

Страница 35: ...the note 5 The Validator issues a 100ms pulse on the appropriate channel after pin 10 going high to indicate final acceptance of the note If the signal has not been received within 30 seconds it indicates the customer has forcibly retrieved the note and the vend will be aborted 6 The vend process is completed 7 The host machine sets pin 10 low in expectation of the next vend The host machine can f...

Страница 36: ...NV10 Operations Manual GA333 3 36 of 38 Copyright Innovative Technology Limited 2005 ...

Страница 37: ...f the port as this will be needed later for configuring the software Once the connections have been made install the appropriate software for the validator you are using Figure 1 Connecting DA1 to a NV10 and PC for upgrading Connecting a DA2 to a validator and PC I you are using Windows Pentium Microsoft and Intel 98 98SE 2000 XP Home or XP Professional operating systems connect the DA2 to the val...

Страница 38: ...echnology Limited 2005 Appendix F Website Registration Please move mouse cursor over the support button and click on Currency Downloads If you are already registered please type in your self given user name and password If you are not registered please click here ...

Страница 39: ...tion we need a valid e mail adress Here you can choose a user name which you will need to log in For a job description you can select one of the listed occupations Please enter you self given password here After you filled in all informations please click on Register Details Approx 10 mins later your account will be ready for your log in ...

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