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4.5.3. Manipulation works

Any work that is not Inspection or Operation work, is a Manipulation work.

Opening system: A tool is necessary to remove the screws that close the frontal door of the connection
box. Never open the inverter.

Always check that no voltage is present before starting manipulation work.

Mandatory compliance:

Open any potential voltage sources.

Disconnect Vdc-PV wiring, isolate and signal it, and prevent accidental reconnection.

Disconnect grid Vac wiring.

Wait 10 minutes for the internal capacitors to discharge and for the internal resistors to cool down.

Open the door, and discharge Vbus with a suitable resistance bVBUS and -VBUS. Check that no

voltage is present.

For 2, 3, 4, and 5 steps, use the Personal Protective Equipment described in section “4.4.2. Personal Protective
Equipment”.

Any intervention that involves a change in the equipment has to be previously proposed to Ingeteam
Inc, and Ingeteam Inc has to approve it.

It is strictly forbidden to access the enclosure from a part other than the one indicated in this manual.
Before opening any of the enclosure cover, it is first necessary to cut off the mains power supply to
the panel.

AAY2000IKI02

Ingeteam Inc

Installation manual

Содержание Ingecon Sun 3.6TL U

Страница 1: ...Ingecon Sun Lite U Installation manual...

Страница 2: ...reported for damages All rights reserved including those of patent rights or design registration The conformity of the document content with the hardware described has been checked However discrepanci...

Страница 3: ...s manual WARNING Warnings advise about situations that could cause personal injury or death CAUTION Cautions advise about situations that could cause damage to the unit or the environment Important sa...

Страница 4: ...DC and AC connections 2 Prevent any other feed 3 Verify that the installation is without voltage 4 Short circuit AC connection and DC connection and connect it to Ground on the side without voltage 5...

Страница 5: ...ipulate fans when inverter is working WARNING High Temperature Radiators and some parts inside the enclosure reach high temperatures that can be a burn hazard to persons Respect advisory marks and ins...

Страница 6: ...g Don t connect or disconnect any terminal while the inverter is working Disconnect and check that the equipment is without voltage first Service personnel WARNING These servicing instructions are for...

Страница 7: ...ngecon Sun LITE U With 6 AWG maximum tightening torque of 18 6 Nm DC Terminals Ingecon Sun LITE U Maximum tightening torque depending on the wiring Wiring Maximum tightening torque 16 AWG 9 Nm 10 AWG...

Страница 8: ...pole towards electronics Marking 6 6 TL equipment electronics poles connection DC grounding AC grounding Marking G1 G2 Grounding U units Screw down the cables that are inserted in the connection box w...

Страница 9: ...ions 23 4 1 Contents 23 4 2 Symbols 23 4 3 Types of work to be performed 23 4 3 1 Inspection work 24 4 3 2 Operation work 24 4 3 3 Manipulation work 24 4 4 General observations 25 4 4 1 Hazards presen...

Страница 10: ...2 Power up 51 6 2 1 Adjusting the settings 52 7 Preventive maintenance 52 7 1 Maintenance tasks 52 8 Troubleshooting 53 8 1 LED indications 53 8 1 1 Green LED 53 Flashing every 1 second 53 Flashing ev...

Страница 11: ...llows Ingecon Sun 3 6TL U mode 208 Ingecon Sun 5TL U mode 208 Ingecon Sun 6TL U mode 208 Ingecon Sun 3 6TL U mode 240 Ingecon Sun 5TL U mode 240 Ingecon Sun 6TL U mode 240 Ingecon Sun 3 6TL U mode 277...

Страница 12: ...V 211 2 264 V 243 76 304 7 V Nominal output voltage AC 208 V 240 V 277 V 208 V 240 V 277 V 240 V 277 V Maximum continuous output current 17 A 15 A 13 A 24 A 20 83 A 18 05 A 25 21 66 A Mode 208 240 277...

Страница 13: ...1 Site Locate the units in a place which is easily accessible for installation and maintenance work with room to operate the keyboard and to read the front LED indicators Do not leave any object on th...

Страница 14: ...to the inverter s own protection system the equipment should also be monitored when operating at sites whose atmospheric conditions may be outside of those described above 2 1 5 Contamination rating T...

Страница 15: ...eely through the grids or openings at the base top and sides 2 1 8 Mounting surface In order to ensure correct heat evacuation and airtightness the inverter must be mounted on a perfectly vertical wal...

Страница 16: ...ical The inverter should be mounted on a solid wall Bear in mind that holes need to be drilled into the wall inserting plugs and lag screws capable of withstanding the inverter weight For the TL model...

Страница 17: ...upper edge of the inverter which will subsequently be attached to the transformer secured to the wall 2 2 Environmental characteristics The environmental operating conditions are Minimum temperature 4...

Страница 18: ...eparate boxes The serial number on the shipping label affixed to all the boxes can be used to identify the specific connection box for each particular unit Ingeteam Inc 3550 W Canal St 53208 Milwaukee...

Страница 19: ...type Cardboard box Weight 44 10 lb 20 kg 52 91 lb 24 kg 91 93 lb 41 7 kg Height Width Length 9 84 15 74 23 62 in 25 40 60 cm Unpacking the equipment The inverter is clearly identified by its own spec...

Страница 20: ...uld affect their mechanical characteristics such as poor door closure loss of NEMA rating etc Every effort is made to avoid vibrations which could lead to subsequent malfunctioning Should any anomaly...

Страница 21: ...release the equipment until it is perfectly fixed in position or is firmly in place Ask another person to direct the movements to be made 3 4 Storage If the equipment is not to be installed immediate...

Страница 22: ...rised manager In this section Ingeteam Inc in its commitment to an environmentally friendly policy provides Authorised Managers with information on the location of the components to be decontaminated...

Страница 23: ...ded in each corresponding chapter and are also repeated and completed at the critical points in that chapter Please read this information carefully It has been written with your personal safety in min...

Страница 24: ...ical layout must first be proposed to Ingeteam Inc This proposed new layout must then be studied and authorised by Ingeteam Inc The necessary safety measures must be in place to prevent unauthorized p...

Страница 25: ...al preventive measures Crash with fixed elements Inform workers of the hazard Adequate lighting Work carefully Keep an adequate distance to avoid contact with this elements Blows jabs and cuts with ob...

Страница 26: ...e mask compliant with standard EN 168 1994 to provide protection against electric shocks 4 5 Inspection Operation and Manipulation works This section defines the mandatory preventive measures to be ad...

Страница 27: ...l capacitors to discharge and for the internal resistors to cool down 5 Open the door and discharge Vbus with a suitable resistance between VBUS and VBUS Check that no voltage is present For 2 3 4 and...

Страница 28: ...onnection devices must be adequate and must be sufficiently close as set out in the regula tions in force The lead in cable cross section must be adequate for the maximum current Particular care shoul...

Страница 29: ...he lag screw s head 7 Check that the unit is firmly in position 8 Remove the cable lead through s nuts 9 Hang the connection box onto the 3 and 4 lag screws Cross the pendant cables through the cable...

Страница 30: ...g to the following tables Neutral AC Line 2 AC Line 1 Marking N L2 L1 AC output Positive pole towards electronics Negative pole towards electronics Marking 6 6 TL equipment electronics poles connectio...

Страница 31: ...low the steps detailed below 1 Mark the bar anchor points on the wall 2 Drill holes in the wall with a bit recommended for the screw subsequently to be used to secure the bar to the wall 3 Secure the...

Страница 32: ...e transformer from the bar This operation should be performed by two people together 6 Tighten the bottom anchor 7 Check that the transformer is firmly anchored 32 Ingeteam Inc Installation manual AAY...

Страница 33: ...responding holes on the inverter 2 Adjust the two casings so that their edges are parallel to each other and the rear bottom right of the inverter and the rear front right of the transformer come into...

Страница 34: ...move the PGs nuts and introduce the cables through the transformer box holes Transformer AC output DC input Com 5 Fasten the PGs inside the connection box 34 Ingeteam Inc Installation manual AAY2000IK...

Страница 35: ...Line 2 AC Line 1 Marking N L2 L1 AC output Positive pole towards electronics Negative pole towards electronics Marking 6 6 Transformer equipment electronics poles connection DC grounding AC grounding...

Страница 36: ...the casing Each type is described below 5 3 1 Terminals for the DC connection DC connection is made by screw terminals There are four pairs of terminals available that allow installer to design the i...

Страница 37: ...screw terminals The connection can be made through fuses in positive pole or without them Ingeteam Inc recommends the use of through fuses connection in positive pole If the installer decides not to u...

Страница 38: ...7 DC connection is made by screw terminals One of the two poles of DC connections have to be grounded as one of the mandatory requirements to comply with the provisions of the National Electrical Code...

Страница 39: ...B4 terminals it doesn t matter the order String cannot exceed 16 A of current each one nor 30 A together A1 A2 A3 A4 B1 B2 B3 B4 If only one string is used connection will be made by B5 terminal This...

Страница 40: ...B3 and B4 terminals it doesn t matter the order String cannot exceed 16 A of current each one nor 33 A together A1 A2 A3 A4 B1 B2 B3 B4 If only one string is used connection will be made by B5 termin...

Страница 41: ...able marked as A has to be connected to the terminal and B to the one In the following picture this change is shown A1 A2 A3 A4 A4 B1 B2 B3 B4 B A B5 DC grounding DC grounding terminal has to be conne...

Страница 42: ...ted Three or four wires have to be connected depending on the voltage configuration Grounding wire G2 connector Must be connected in all configurations Neutral wire N connector Line 1 L1 connector Lin...

Страница 43: ...80 Delta 277 WYE Chose this configuration in the display A phase has to be connected to L1 Neutral has to be connected to L2 4 8 0 V 4 8 0 V 277 V 277 V 480V 277 V AAY2000IKI02 Ingeteam Inc Installati...

Страница 44: ...phase has to be connected to L1 Neutral has to be connected to N 2 0 8 V 2 0 8 V 120 V 120 V 108 V 120 V 240 120 Split Phase Chose this configuration in the display Connect L1 L2 and N as shown in th...

Страница 45: ...onfiguration in the display Connect L1 L2 and N as shown in the picture 240 Delta Chose this configuration in the display Connect L1 and L2 as shown in the picture 240 V 2 4 0 V 2 4 0 V AAY2000IKI02 I...

Страница 46: ...lay Connect L1 and L2 as shown in the picture 208 V 2 0 8 V 2 0 8 V 240 Delta Corner grounded Chose this configuration in the display Connect L1 and L2 as shown in the picture 240 V 2 4 0 V 2 4 0 V 46...

Страница 47: ...L1 and L2 as shown in the picture 208 V 2 0 8 V 2 0 8 V Harting communications connector This is a female quick connector Harting HANQ 5 connector Electrical scheme equipment TL Electrical scheme equ...

Страница 48: ...perties The advantage of this circuit breaker is that it can break a circuit under load All the same whenever there is an emergency we would always advise you to shutdown the equipment from the displa...

Страница 49: ...ed in the inverter connection to the Electricity Grid Thermal magnetic breaker This breaker must comply with the provisions of the National Electrical Code ANSI NFPA70 Canadian Electrical Code CEL and...

Страница 50: ...disconnection To disconnect the inverter follow the steps indicated in section 5 3 Electrical connection hereof but in reverse order Pay particular heed to the following warning notice CAUTION The in...

Страница 51: ...the circuit breaker is in the ON position 6 1 2 Hermetic seal During installation a check should be made to ensure that the equipment connection operations have not altered the unit s NEMA rating Ens...

Страница 52: ...esent Likewise the housing should be checked for knocks or scratches which could degrade the cabinet and lower its Protection Rating Should any defects of this nature be observed then the parts affect...

Страница 53: ...erter with the minimum voltage required to deliver energy to the grid This situation is typical between sunset and sunrise or at a time when rain clouds or other atmospheric phenomena cast a dark shad...

Страница 54: ...tion failure Check that the insulation failure is not in the panel circuit by disconnecting the various panel strings from the circuit If feasible connect the inverter to another panel circuit which i...

Страница 55: ...hree varistors in position before closing the equipment 8 1 3 Red LED When this LED remains on it indicates that the inverter is in manual stop status To change to start make it manually because the S...

Страница 56: ...ase the value of an editable parameter by one basic unit Down To scroll down a list of parameters of folders within the same level or to decrease the value of an editable parameter by one basic unit O...

Страница 57: ...ers in order to adapt the inverter to different operating conditions Language This menu allows the user to select an available language Change date To change the inverter date and time Start Stop This...

Страница 58: ...ating 0100H Bus over voltage 0200H Configuration change 0400H Manual Stop 0800H HW bug 1000H Grid instantaneous over current 2000H Detection of islanding 4000H Grid impedance out of range 8000H Hardwa...

Страница 59: ...e Configuration option in the Main menu Giving access to the following screen 17 32 30 04 12 Configuration 17 32 30 04 12 Configuration 17 32 30 04 12 17 32 30 04 12 CAUTION Do not change any of these...

Страница 60: ...your selection 17 32 30 04 12 17 32 30 04 12 Press again to confirm your selection or to cancel it 9 5 3 Grounding only units with a transformer This menu is used to configure the status of the positi...

Страница 61: ...stments This option it is not available in this equipment 17 32 30 04 12 Other adjustments 17 32 30 04 12 Other adjustments 9 6 Language Once the monitoring menu Language has been selected click on to...

Страница 62: ...04 12 Change date 17 32 30 04 12 17 32 30 04 12 9 8 Start Stop This menu can be used to manually start or stop the operation of the inverter The Start or Stop status will not change even if the power...

Страница 63: ...se the up and down keys and respectively to change the inverter number Click on to confirm the number selected This menu serves to assign a number to each inverter phase This is required to configure...

Страница 64: ...l 33 0 5 61 25 00 00 Fax 33 0 5 61 25 00 11 e mail solar energie ingeteam com Ingeteam INC 5201 Great American Parkway Suite 320 SANTA CLARA CA 95054 USA Tel 1 415 450 1869 1 415 450 1870 Fax 1 408 82...

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