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Ingersoll-Rand TRANE AFDJ, Инструкция по установке, эксплуатации и обслуживанию

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General Information

AFDJ-SVU01D-EN

13 

Scope of Installation and 
Commissioning Responsibilities

Table 1.

Scope of installation and commissioning responsibilities

Item Others

Trane

Rockwell

See 

Figures/Pages

Chiller (provided by Trane)

X

Inspect chiller for shipping damage

X

Assist if any questions

Drive (provided by Trane from Rockwell)

Direct ship from 
Rockwell

Inspect drive for shipping damage

X

Provide drive foundation

X

Uncrate/package drive and inspect

X

Rig drive into place

X

Provide power wires and installation to drive and 
terminate:

X

• Line 3-phase voltage to drive; be sure to do this 

before fan shroud installation (A-Frame only)

• Fan 3-phase voltage to drive (B-Frame)

• Drive to motor power wiring

• Control power drive to chiller; interconnect (LV)

Install fan shroud boxes

X

Install resistor box

X

Provide adequate ventilation for heat rejection of drive

X

Precommision chiller; refer to chiller IOM forms

X

Fill out drive precommision check sheet

Assist Trane

X

Precommision drive

X

Assist

Apply 120 V

Assist

X

Apply power (3-phase)

Assist

X

Check/Configure drive controls setpoints with Trane 
Service Tool

X

Assist

3-phase power (DO NOT APPLY)

Present at start-up

Drive/chiller start-up

Assist 

X

Annual inspections

X

X

As specified

Содержание TRANE AFDJ

Страница 1: ...roperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the tags...

Страница 2: ...lows WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTIONs Indicates a potentially hazardous situation which if not avoided could re...

Страница 3: ...01D EN 31 Mar 2015 Revised specifications for conduit used with customer wiring in CE for MV Drives p 7 Updated Model Number p 15 WARNING Refrigerant May Be Under Positive Pressure Failure to recover...

Страница 4: ...15 Model Number Digit Identification 15 Cabinet 16 A Frame and B Frame Notes 18 Pre Installation 27 Receipt Inspection 27 Scope 27 Receiving 27 Export Crating 27 Accessories 28 Rigging 29 General Han...

Страница 5: ...Detection 48 UC800 Interface to Adaptive Frequency Drive 49 Pre Commissioning Start Up 50 Trane AFDJ MV Drive 50 Check List 50 Commissioning 50 Start up Commissioning Services 50 Drive Commissioning 5...

Страница 6: ...proper lockout tagout procedures to ensure the power can not be inadvertently energized WARNING Hazardous Voltage w Capacitors Failure to disconnect power and discharge capacitors before servicing co...

Страница 7: ...es Service personnel must use proper PPE for servicing and must also use proper lockout tagout procedures during servicing lock the drive disconnect handle before servicing to prevent accidental pulli...

Страница 8: ...f moisture Signs of debris or dust from storage Signs of corrosion on components and or enclosure Do not power up equipment if you have concerns regarding equipment condition Upon initial power up rem...

Страница 9: ...ted without the owner of the product signing a waiver Service personnel should never be in possession of their own duplicate keys Match the personal protective equipment PPE you use to the voltage lev...

Страница 10: ...ockout is not feasible then tagout the circuit breaker to warn other people working in the same area not to turn the switch back on as it will re energize the control WARNING Hazardous Voltage w Capac...

Страница 11: ...stream from the MV cabinet Identify sources of potential back feed power downstream from the MV cabinet Prevent back feed power by locking blocking or by other measures to positively control back feed...

Страница 12: ...For information regarding the servicing of drive components please refer to the appropriate Rockwell literature that ships with the drive Service Information This equipment should be installed adjust...

Страница 13: ...ion to drive and terminate X Line 3 phase voltage to drive be sure to do this before fan shroud installation A Frame only Fan 3 phase voltage to drive B Frame Drive to motor power wiring Control power...

Страница 14: ...ered or an alarm on the drive the Tracer AdaptiView display will indicate alarm and an Alarm message Other Features Totally isolated low voltage and medium voltage compartments Mechanical and electric...

Страница 15: ...ed Digit 5 6 7 8 Starter Size Use Rated Load Amps RLA value Digit 9 Unit Voltage K 2300V 60Hz 3Ph L 2400V 60Hz 3Ph N 4160V 60Hz 3Ph P 3300V 60Hz 3Ph X 6600V 60Hz 3Ph V 3300V 50Hz 3 Ph W 6000V 50Hz 3 P...

Страница 16: ...p kW Max Heat Rejection Weight Btu h kW lb kg 94 3300 V 50 60 Hz 81 500 373 68000 19 9 6500 2948 94 3300 V 50 60 Hz 93 560 418 72000 21 1 6500 2948 94 3300 V 50 60 Hz 105 600 448 76000 22 3 6500 2948...

Страница 17: ...120 6405 182 3300 V 50 60 Hz 215 1250 933 123000 36 0 14120 6405 182 3300 V 50 60 Hz 250 1500 1119 144000 42 2 14120 6405 182 4160 V 60 Hz 160 1250 933 110000 32 2 14120 6405 182 4160 V 60 Hz 185 1450...

Страница 18: ...ble 7 p 38 6 Maximumline non shieldedcable size is 1 0 MCM one per phase for top entry or 1 0 MCM one per phase for bottom entry For AWG MCM equivalents in mm2 refer to Table 7 p 38 Maximum load non s...

Страница 19: ...87 2 67 68 International Symbols Label for CE applications International Symbols Label for CE applications for non CE applications Figure 4 A Frame Bottom view in mm 4 00 X 4 00 102 X 102 3 79 96 34 7...

Страница 20: ...Cabinet 20 AFDJ SVU01D EN Figure 5 A Frame Door swing requirements...

Страница 21: ...t hand view in mm 27 50 699 10 00 254 9 55 243 15 86 403 18 50 470 17 72 450 3 63 92 30 00 762 34 00 864 35 00 889 80 05 2033 52 16 1325 2 67 68 2 67 68 2 35 60 2 35 60 1 35 34 10 83 264 13 17 335 10...

Страница 22: ...Cabinet 22 AFDJ SVU01D EN Figure 7 A Frame Interior view major components in mm...

Страница 23: ...634 733 900 840 182 in 181 67 176 76 28 90 32 84 28 82 39 37 37 01 mm 4614 4490 734 834 732 1000 940 190 in 189 54 184 63 28 90 40 72 28 84 47 24 44 88 mm 4814 4690 734 1034 732 1200 1140 197 in 197 4...

Страница 24: ...00 25 11 00 279 13 67 347 54 50 1379 47 00 1194 31 00 787 8 00 203 19 00 483 26 00 660 2 67 68 91 25 2318 112 11 2848 2 00 51 5 00 127 International Symbols Label for CE applications for non CE applic...

Страница 25: ...in mm 27 50 699 34 00 864 30 00 762 7 87 200 53 67 1363 46 17 1173 4 90 124 38 67 982 35 00 889 39 65 1007 31 54 1563 19 10 485 19 84 504 5 26 134 5 26 134 4 32 110 11 84 301 62 73 1593 15 00 381 3 63...

Страница 26: ...Cabinet 26 AFDJ SVU01D EN Figure 13 B Frame Interior view major components...

Страница 27: ...e shock indicator will show blue in the chevron shaped area if that shock level was attained during transit If the shock indicator is blue contact Rockwell Automation Product Support Group in Cambridg...

Страница 28: ...ng fans and fan enclosures Accessories Accessory items may be shippedwith the drive During the post delivery inspection all accessories or loose items listed on the shipping documentation should be lo...

Страница 29: ...e holes of the lifting angles Use only 1 5 in 38 mm diameter holes for shackles 2 The angle between the lifting cables is not to exceed 45 from vertical see Figure 21 p 30 3 A spreader bar may also be...

Страница 30: ...has a freezing point higher than 4 F 20 C Check the freeze point of the coolant by reading the label on coolant drum and ensure that the storage temperature does not go below that point Relative humid...

Страница 31: ...tral Resistor Assembly Note Valid only for A Frame configuration On top of the converter cabinet a sheet metal enclosure containing power resistors is to be installed 1 Locate the resistor assembly on...

Страница 32: ...could be caused by the operation of the CMC by isolating the base of the CMC from the VFD Enclosure floor These black rubber strips are placed between the CMC and the floor of the CMC Cabinet Air Baff...

Страница 33: ...behind the barrier Ensure reinstallation of this barrier after the CMC is installed Removing CMC Cabinet Access Plates Preparing the CMC Remove the four mounting bolts that secure the CMC to the wood...

Страница 34: ...ee Figure 29 and Figure 30 p 34 on the floor of the CMC cabinet before the installation of the CMC Installing the CMC Ensure that the CMC is oriented correctly so the four side mounted electrical term...

Страница 35: ...abinet Secure the mounting hardware see Figure 28 p 34 Figure 30 p 34 and Figure 39 p 37 Important Before servicing disconnect all power sources and allow at least 40 minutes for capacitors to dischar...

Страница 36: ...laced on top of the baffles and affixed with taptite screws Note The rear baffle support must be removed before installing the CMC Figure 35 Ground cable termination Figure 36 Thermistor terminal bloc...

Страница 37: ...r Lock Washer M12 Nut Flat Washer M12 Bolt Cable Termination Lug Pad Figure A Front Perspective Shown Above Figure B Left Perspective with Section Cut Shown Below Unexploded View Exploded View M12 Nut...

Страница 38: ...opper and should be sized according to applicable codes to handle the drive s continuous rated input current Refer to submittals for power lug sizes and location along with control wiring specifics fo...

Страница 39: ...Refer to controller and motor nameplates for electrical data Important Before servicing disconnect all power sources and allow at least 40 minutes for capacitors to discharge All electrical enclosure...

Страница 40: ...nt Damage Failure to follow instructions below could result in damage to the equipment Do not route signal and control wiring with power wiring in the same conduit This can interfere with drive operat...

Страница 41: ...agram a 1 Line power 2 Motor to drive power 3 Fan power B frame 4 Chiller control power 5 HPC Interlock 6 Oil pump interlock 7 Jumper required or remote stop switch 8 Chiller to drive communication li...

Страница 42: ...figuration Motor to Drive CPTR power or 120V HPC oil pump interlock Trane IPC link B frame fan Line Vac Supply 3 phase Vac Fan Supply Figure 43 PowerFlex 7000 Scope of input voltages to from drive Lin...

Страница 43: ...ction to the chiller motor terminals U to T1 V to T2 W to T3 3 B Frame MV drive only Main Cooling Fan three phase supply 208 or 408 as specified L1 to L1 L2 to L2 L3 to L3 Grd to Grd 4 Chiller Control...

Страница 44: ...mmunication link Models CDHF CDHG CVHE CVHF and CVHG 1A1 J5 1 to 2A32 1 Red 1A1 J5 2 to 2A32 2 Black 1A1 J5 3 to 2A32 3 Blue 1A1 J5 4 to 2A32 4 Gray Shield Ground one end at the chiller control panel...

Страница 45: ...e optimal operating condition is found the algorithm can avoid the surge in the future When surge is detected a surge recovery routine makes adjustments to move out of surge reestablish stabile operat...

Страница 46: ...up and sets the AFD at a speed that will support the predicted pressure ratio across the compressor The UC800 makes this correction by converting condenser water temperature to a pressure and compari...

Страница 47: ...sition with the IGV position at the end of the last re optimization time and if greater than the user adjustable sensitivity will re optimize 3 When the re optimization timer expires The control is re...

Страница 48: ...tion Surge detection control logic monitors changes in compressor motor current A surge occurrence leaves a characteristic motor current signature as shown in Figure 47 This signature is formed becaus...

Страница 49: ...sent to the drive The digital speed signal is set up such that the AFD operates over a 38 60 Hz frequency range AFD faults are sent over the M bus to the UC800 controls for communication on the Trace...

Страница 50: ...working hours are available on a time and material basis Note Do not apply power to the drive prior to Rockwell site visit Damages resulting from improper wiring and power up will not be covered by wa...

Страница 51: ...0 Confirm cabling of drive to motor isolation transformer and line feed 11 Collect test reports indicating megger hi pot test has been performed on line and motor cables 12 Control power checks to ver...

Страница 52: ...r Loss Reset Time 60 Drawing Unit Line Voltage Serial Number Motor NP FLA TVA Nameplate Data Motor NP RLA RLA Motor NP Power KW Motor NP Hertz Volts Hz Motor NP PRM Prestart Checks Date Checked Stator...

Страница 53: ...ued power connections will require tightening every year Due to the critical nature of the applications run on MV drives the key word is preventive Investing approximately 8 0 hours per year on these...

Страница 54: ...s can close and seal in Verify all single phase cooling fans for operation This includes the cooling fans in the AC DC Power supplies and the DC DC converter Verify the proper voltage levels at the CP...

Страница 55: ...service tool software directly to the UC800 controller to view the AFD last diagnostic code refer to Table 10 p 56 for detailed information on which AFD settings you can see using Tracer TU Troublesho...

Страница 56: ...ur 96 Drive Overcurrent RNeut OvrCur 115 Drive Overtemp DCLinkOvrTmp 34 Drive Overtemp InvHSnkOvTmp 178 Drive Overtemp RecHSnkOvTmp 146 Drive Overtemp TxReacOvrTmp 33 Drive Overtemp when available Amb...

Страница 57: ...meout Flashes green when firmware detects valid IPC3 messages but the communications loss timer has expired since the last message directed at the RECOMM TRANE Solid green after a message directed at...

Страница 58: ......

Страница 59: ...ARNING Personal Protective Equipment PPE Required Installing servicing this unit could result in exposure to electrical mechanical and chemical hazards Before installing servicing this unit technician...

Страница 60: ...are complete initial each check box and provide the date It will be necessary to review this with the electrician or electrical contractor Photocopy the check list and fax the copy to the Medium Volt...

Страница 61: ...____ Rockwell GMS Service Engineer Requested YES _____________________________________________________ Scheduled Commissioning Date a _________________________________________________________________...

Страница 62: ...Contractor All 3 phase control wiring is with in specified levels and has been verified for proper rotation UVW All single phase control wiring is within specified levels and has grounded neutrals Pr...

Страница 63: ...voltage and low voltage power is available for start up activities Strongly recommended that full load is available for full load testing at start up Drive Commissioning final setup requires full loa...

Страница 64: ...e and energy efficient environments Trane offers a broad portfolio of advanced controls and HVAC systems comprehensive building services and parts For more information visit www Trane com Trane has a...

Страница 65: ......

Страница 66: ...ortable and energy efficient environments Trane offers a broad portfolio of advanced controls and HVAC systems comprehensive building services and parts For more information visit www Trane com Trane...

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