Ingersoll-Rand IRN 10/7.5 kW Скачать руководство пользователя

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GENERAL INFORMATION

IRN 7.5

−

15 HP (5.5

−

11 kW)

http://air.irco.com

PIPING AND INSTRUMENTATION

KEY

Air receiver (option)

Integral dryer (option)

Filter, air

Valve, inlet

Airend assembly

Motor

Controller, drive

Tank, separator

−

coarse

Tank, separator

−

fine

Valve, minimum pressure

Aftercooler

10.

Valve, blowdown

11.

Transducer, pressure

12.

Switch, temperature

13.

Filter, coolant

14.

Thermostat

15.

Cooler, oil

16.

Muffler, blowdown

17.

Valve, safety

18.

Valve, drain

19.

Screen, scavenge

20.

Filter, air

−

General purpose

21.

Filter, air

−

High efficiency

22.

Valve, check

23.

Recuperator

24.

Valve, isolation

25.

Moisture separator

26.

Valve, check

27.

Evaporator

28.

Indicator, dew point

29.

Valve, condensate

30.

Tube, capillary

31.

Filter, dryer refrigerant

32.

Condenser

33.

Valve, hot gas bypass

34.

Refrigerant compressor

35.

Valve, auto drain

36.

Receiver, air

37.

Gauge, pressure

Air/Coolant

Air

Coolant

Condensate

Component boundary

Refrigerant

Содержание IRN 10/7.5 kW

Страница 1: ...and consults the manuals before maintenance or operation Ensure that maintenance personnel are adequately trained competent and have read the Maintenance Manuals Ensure that the Operation and Mainten...

Страница 2: ...o those specifically stated within the Company s proposal Unless responsibility for meeting such performance warranties are limited to specified tests the Company s obligation shall be to correct in t...

Страница 3: ...ion NR Not required AR As required SM Sitemaster Sitepack HA High ambient machine WC Watercooled machine AC Aircooled machine ERS Energy recovery system T E F C Totally enclosed fan cooled motor IP54...

Страница 4: ...Therefore Ingersoll Rand does not accept any liability for losses caused by equipment in which non approved repair parts are installed Standard warranty conditions may be affected Ingersoll Rand reser...

Страница 5: ...ised component or system WARNING Air gas flow or Air discharge Do not breathe the compressed air from this machine Use fork lift truck from this side only RESET Do not use fork lift truck from this si...

Страница 6: ...ATE DRAIN FILTER FRAGILE KEEP DRY THIS WAY UP USE NO HOOKS NO SIDE CLAMPS HOURS Use ULTRA Plus Coolant only Failure to use the specified coolant may result in damage to the machine POWER INSPECT Every...

Страница 7: ...hich can result in serious injury Never operate the compressor near flammable liquids or vapors If used to spray flammable materials keep compressor at least 20ft 6m away from the spray area HIGH PRES...

Страница 8: ...panel Dryer 22539431 1 Decal control panel Non Dryer 10 16543464 1 Decal Ingersoll Rand logo 11 22369714 1 Decal Intellidrive 12 22384036 1 Decal maintenance schedule 13 32343543 1 Decal notice air d...

Страница 9: ...ryer models only 24 1 Spec compressor package data plate 25 22400758 1 Tag rotation 60Hz 26 92930593 1 Decal electric shock 27 32276321 1 Decal california safety order decal 28 22394381 1 Decal power...

Страница 10: ...llidrive 10 92867498 1 Decal air discharge 11 22394522 1 Decal maintenance parts 12 93166502 1 Decal replacement filter element 13 93165983 1 Decal rotation arrow notice 14 22383525 1 Decal voltage 20...

Страница 11: ...ed pressure and that the rated pressure is known to all relevant personnel All air pressure equipment installed in or connected to the machine must have safe working pressure ratings of at least the m...

Страница 12: ...l As waste water regulations vary by country and region it is the responsibility of the user to establish the limitations and regulations in their particular area Ingersoll Rand and its associated dis...

Страница 13: ...AND RATING OF LINE INPUT FUSE MUST BE FITTED ONTO THE CUSTOMERS ISOLATOR OR BREAKER CLOSE TO THE COMPRESSOR FAST ACTING CLASS J T OR SEMICONDUCTOR TYPE CURRENT LIMITING INTERRUPT RATING 200 000 AMPS R...

Страница 14: ...e 13 Filter coolant 14 Thermostat 15 Cooler oil 16 Muffler blowdown 17 Valve safety 18 Valve drain 19 Screen scavenge 20 Filter air General purpose 21 Filter air High efficiency 22 Valve check 23 Recu...

Страница 15: ...L Coolant separator element M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight...

Страница 16: ...ement M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight glass T Coolant drain U...

Страница 17: ...ment M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight glass T Coolant drain U...

Страница 18: ...Coolant separator element M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight gla...

Страница 19: ...oolant separator element M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight glas...

Страница 20: ...tor element M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight glass T Coolant d...

Страница 21: ...codes DRYER INSTALLATION Do not connect condensate drains common to other pressurised drain lines in a closed circuit Make sure the outflow from the condensate drains is unimpeded Connect the condensa...

Страница 22: ...ver using individual air lines CAUTION The use of plastic bowls on line filters and other plastic air line components can be hazardous Their safety can be affected by either synthetic coolants or the...

Страница 23: ...enclosure IP65 Nominal power 7 5HP 5 5kW 10HP 7 5kW 15HP 11kW Speed RPM 3600 3150 N A 4670 4065 3300 6755 5800 4750 Insulation class F COOLING SYSTEM Air cooled Cooling air flow 1600ft3 min 45 3m3 mi...

Страница 24: ...te 2 3 8 10 0 10 6 0 14 2 5 14 2 5 14 2 5 Minimum wire size dryer AWG mm2 See Note 3 18 0 9 Maximum fuse rating dryer See Note 3 6A ELECTRICAL DATA ALL UNITS IRN 10HP 7 5kW Standard voltage Low Voltag...

Страница 25: ...CAL DATA An independent electrical isolator or disconnect should be installed adjacent to the compressor Feeder cables wires should be sized by the customer electrical contractor to ensure that the ci...

Страница 26: ...ximum backpressure allowed for ducting Do not direct the airflow at face or eyes The power transmission from the drive motor to the airend male rotor is by direct drive By cooling the discharge air mu...

Страница 27: ...ill remain illuminated The emergency stop button must be released before the compressor can be restarted CAUTION E stop should be used for emergency stop only and should not be used as a standard stop...

Страница 28: ...he indicator will default to the Package Discharge Pressure indication in the selected engineering units If engineering units have not been previously selected PSI will be the default engineeringunits...

Страница 29: ...GURATION MENU NAVIGATION Configuration of the display is required for several of the displayed indications Time of Day Hour meter Reset maintenance timers and pressure calibration all require paramete...

Страница 30: ...mbient conditions it displays red In normal conditions it should be operating in the green region If the unit continues to operate in the red region contact your local Ingersoll Rand representative In...

Страница 31: ...wing out with air or by pressure washing Every 4 months CONDENSER Remove any dust from the condenser fins COMPRESSOR Make sure compressor power consumption complies with data plate specifications PERI...

Страница 32: ...th electrical power connected the work carried out is limited to only those tasks which require the machine to run the work carried out with safety protection devices disabled or removed is limited to...

Страница 33: ...cartridge seal 7 Screw the new cartridge down until the seal makes contact with the housing then hand tighten a further half turn 8 Start the compressor and check for leaks CAUTION This unit is not de...

Страница 34: ...Ball Valve OPEN CLOSED 2 Set the time off and time on knobs See TIMER SETTINGS below for an explanation of the settings 3 During compressor operation check for air leaks TIMER SETTINGS The time off s...

Страница 35: ...as with TVL value of 1000ppm ASHRAE classification If a refrigerant leak occurs thoroughly air the room before commencing work TROUBLESHOOTING TROUBLE CAUSE ACTION Solenoid condensate valve will not c...

Страница 36: ...r machine High voltage Reduce site voltage to correct operating voltage High discharge pressure Defective or incorrect pressure switch setting Replace or set pressure to correct rating for machine pre...

Страница 37: ...below rated pressure Set pressure to correct rating for machine Coolant system leak Fix leaks Excessive noise level Air system leaks Fix leaks Airend defective Change Airend Motor defective Replace m...

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