background image

SAFETY

9

IRN 7.5 

 15 HP (5.5 

 11 kW)

http://air.irco.com

DANGER!

Hazard that 

WILL 

cause 

DEATH, SEVERE INJURY

 or substantial

property damage if ignored.  Instructions must be followed precisely to
avoid injury or death.

WARNING!

Hazard that 

CAN

 cause 

DEATH, SEVERE INJURY

 or substantial

property damage if ignored.  Instructions which must be followed
precisely to avoid injury or death.

CAUTIONS!

Cautions call attention to instructions which must be followed

precisely to avoid damaging the product, process or its surroundings.

NOTES

Notes are used for supplementary information.

BREATHING AIR PRECAUTION

Ingersoll Rand air compressors are not designed, intended or

approved for breathing air. Compressed air should not be used for

breathing air applications unless treated in accordance with all
applicable codes and regulations.

General Information

Ensure that the operator reads and 

understands

 the decals and

consults the manuals before maintenance or operation.

Ensure that the Operation and Maintenance manual is not removed

permanently from the machine.

Ensure that maintenance personnel are adequately trained,

competent and have read the Maintenance Manuals.

Do not point air nozzles or sprayers toward anyone.

Compressed air and electricity can be dangerous. Before

undertaking any work on the compressor, ensure that the electrical

supply has been isolated and the compressor has been relieved of all

pressure.

Wear eye protection when operating or servicing compressor.

All persons positioned near to operating machinery should be

equipped with hearing protection and given instructions on its use in

accordance with workplace safety legislation.

Make sure that all protective covers are in place and that the

canopy/doors are closed during operation.

The specification of this machine is such that the machine is not

suitable for use in flammable gas risk areas.

Installation of this compressor must be in accordance with

recognised electrical codes and any local Health and Safety Codes.

The use of plastic bowls on line filters can be hazardous. Their

safety can be affected by either synthetic lubricants, or the additives

used in mineral oils. Ingersoll Rand recommends that only filters with

metal bowls should be used on a pressurised system.

Compressed air

Compressed air can be dangerous if incorrectly handled. Before

doing any work on the unit, ensure that all pressure is vented from the

system and that the machine cannot be started accidentally.

WARNING

Imposing a normal or emergency stop on the compressor will

only relieve pressure upstream of the minimum pressure valve on

top of the separator tank. 

If maintenance work is required downstream of this valve, ensure

that all pressure is relieved at the process vent point external to

the compressor

Ensure that the machine is operating at the rated pressure and that

the rated pressure is known to all relevant personnel.

All air pressure equipment installed in or connected to the machine

must have safe working pressure ratings of at least the machine rated

pressure.

If more than one compressor is connected to one common

downstream plant, effective isolation valves must be fitted and

controlled by work procedures, so that one machine cannot

accidentally be pressurised / over pressurised by another.

Compressed air must not be used for a direct feed to any form of

breathing apparatus or mask.

The discharged air contains a very small percentage of compressor

lubricant and care should be taken to ensure that downstream

equipment is compatible.

If the discharged air is to be ultimately released into a confined

space, adequate ventilation must be provided.

When using compressed air always use appropriate personal

protective equipment.

All pressure containing parts, especially flexible hoses and their

couplings, must be regularly inspected, be free from defects and be

replaced according to the Manual instructions.

Compressed air can be dangerous if incorrectly handled. Before

doing any work on the unit, ensure that all pressure is vented from the

system and that the machine cannot be started accidentally.

Avoid bodily contact with compressed air.

All safety valves located in the separator tank must be checked

periodically  for correct operation.

Do not over

pressurize the receiver tank or similar vessels beyond

design limits.

Do not use a receiver tank or similar vessels that fail to meet the

design requirements of the compressor. Contact your distributor for
assistance.

Do not drill into, weld or otherwise alter the receiver tank or similar

vessels.

Before servicing the unit, vent pressure before removing the power

to ensure that the gauge reads zero pressure.

Materials

The following substances are used in the manufacture of this

machine and 

may

 be hazardous to health if used incorrectly:

. preservative grease

. rust preventative

. compressor coolant

AVOID INGESTION, SKIN CONTACT AND INHALATION OF

FUMES

Transport

When loading or transporting machines ensure that the specified

lifting and tie down points are used.

Lifting equipment must be properly rated for the weight of the

compressor.

Do not work on or walk under the compressor while it is suspended.

Electrical

Keep all parts of the body and any hand

held tools or other

conductive objects, away from exposed live parts of the compressor

electrical system. Maintain dry footing, stand on insulating surfaces

and do not contact any other portion of the compressor when making

adjustments or repairs to exposed live parts of the compressor

electrical system.

WARNING

Any electrical connections or adjustments should only be

made by a suitably qualified electrician

  

Close and lock all access doors when the compressor is left

unattended.

Do not use extinguishers intended for Class A or Class B fires on

electrical fires. Use only extinguishers suitable for class 

BC

 or class

ABC

 fires.

Содержание IRN 10/7.5 kW

Страница 1: ...and consults the manuals before maintenance or operation Ensure that maintenance personnel are adequately trained competent and have read the Maintenance Manuals Ensure that the Operation and Mainten...

Страница 2: ...o those specifically stated within the Company s proposal Unless responsibility for meeting such performance warranties are limited to specified tests the Company s obligation shall be to correct in t...

Страница 3: ...ion NR Not required AR As required SM Sitemaster Sitepack HA High ambient machine WC Watercooled machine AC Aircooled machine ERS Energy recovery system T E F C Totally enclosed fan cooled motor IP54...

Страница 4: ...Therefore Ingersoll Rand does not accept any liability for losses caused by equipment in which non approved repair parts are installed Standard warranty conditions may be affected Ingersoll Rand reser...

Страница 5: ...ised component or system WARNING Air gas flow or Air discharge Do not breathe the compressed air from this machine Use fork lift truck from this side only RESET Do not use fork lift truck from this si...

Страница 6: ...ATE DRAIN FILTER FRAGILE KEEP DRY THIS WAY UP USE NO HOOKS NO SIDE CLAMPS HOURS Use ULTRA Plus Coolant only Failure to use the specified coolant may result in damage to the machine POWER INSPECT Every...

Страница 7: ...hich can result in serious injury Never operate the compressor near flammable liquids or vapors If used to spray flammable materials keep compressor at least 20ft 6m away from the spray area HIGH PRES...

Страница 8: ...panel Dryer 22539431 1 Decal control panel Non Dryer 10 16543464 1 Decal Ingersoll Rand logo 11 22369714 1 Decal Intellidrive 12 22384036 1 Decal maintenance schedule 13 32343543 1 Decal notice air d...

Страница 9: ...ryer models only 24 1 Spec compressor package data plate 25 22400758 1 Tag rotation 60Hz 26 92930593 1 Decal electric shock 27 32276321 1 Decal california safety order decal 28 22394381 1 Decal power...

Страница 10: ...llidrive 10 92867498 1 Decal air discharge 11 22394522 1 Decal maintenance parts 12 93166502 1 Decal replacement filter element 13 93165983 1 Decal rotation arrow notice 14 22383525 1 Decal voltage 20...

Страница 11: ...ed pressure and that the rated pressure is known to all relevant personnel All air pressure equipment installed in or connected to the machine must have safe working pressure ratings of at least the m...

Страница 12: ...l As waste water regulations vary by country and region it is the responsibility of the user to establish the limitations and regulations in their particular area Ingersoll Rand and its associated dis...

Страница 13: ...AND RATING OF LINE INPUT FUSE MUST BE FITTED ONTO THE CUSTOMERS ISOLATOR OR BREAKER CLOSE TO THE COMPRESSOR FAST ACTING CLASS J T OR SEMICONDUCTOR TYPE CURRENT LIMITING INTERRUPT RATING 200 000 AMPS R...

Страница 14: ...e 13 Filter coolant 14 Thermostat 15 Cooler oil 16 Muffler blowdown 17 Valve safety 18 Valve drain 19 Screen scavenge 20 Filter air General purpose 21 Filter air High efficiency 22 Valve check 23 Recu...

Страница 15: ...L Coolant separator element M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight...

Страница 16: ...ement M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight glass T Coolant drain U...

Страница 17: ...ment M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight glass T Coolant drain U...

Страница 18: ...Coolant separator element M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight gla...

Страница 19: ...oolant separator element M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight glas...

Страница 20: ...tor element M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight glass T Coolant d...

Страница 21: ...codes DRYER INSTALLATION Do not connect condensate drains common to other pressurised drain lines in a closed circuit Make sure the outflow from the condensate drains is unimpeded Connect the condensa...

Страница 22: ...ver using individual air lines CAUTION The use of plastic bowls on line filters and other plastic air line components can be hazardous Their safety can be affected by either synthetic coolants or the...

Страница 23: ...enclosure IP65 Nominal power 7 5HP 5 5kW 10HP 7 5kW 15HP 11kW Speed RPM 3600 3150 N A 4670 4065 3300 6755 5800 4750 Insulation class F COOLING SYSTEM Air cooled Cooling air flow 1600ft3 min 45 3m3 mi...

Страница 24: ...te 2 3 8 10 0 10 6 0 14 2 5 14 2 5 14 2 5 Minimum wire size dryer AWG mm2 See Note 3 18 0 9 Maximum fuse rating dryer See Note 3 6A ELECTRICAL DATA ALL UNITS IRN 10HP 7 5kW Standard voltage Low Voltag...

Страница 25: ...CAL DATA An independent electrical isolator or disconnect should be installed adjacent to the compressor Feeder cables wires should be sized by the customer electrical contractor to ensure that the ci...

Страница 26: ...ximum backpressure allowed for ducting Do not direct the airflow at face or eyes The power transmission from the drive motor to the airend male rotor is by direct drive By cooling the discharge air mu...

Страница 27: ...ill remain illuminated The emergency stop button must be released before the compressor can be restarted CAUTION E stop should be used for emergency stop only and should not be used as a standard stop...

Страница 28: ...he indicator will default to the Package Discharge Pressure indication in the selected engineering units If engineering units have not been previously selected PSI will be the default engineeringunits...

Страница 29: ...GURATION MENU NAVIGATION Configuration of the display is required for several of the displayed indications Time of Day Hour meter Reset maintenance timers and pressure calibration all require paramete...

Страница 30: ...mbient conditions it displays red In normal conditions it should be operating in the green region If the unit continues to operate in the red region contact your local Ingersoll Rand representative In...

Страница 31: ...wing out with air or by pressure washing Every 4 months CONDENSER Remove any dust from the condenser fins COMPRESSOR Make sure compressor power consumption complies with data plate specifications PERI...

Страница 32: ...th electrical power connected the work carried out is limited to only those tasks which require the machine to run the work carried out with safety protection devices disabled or removed is limited to...

Страница 33: ...cartridge seal 7 Screw the new cartridge down until the seal makes contact with the housing then hand tighten a further half turn 8 Start the compressor and check for leaks CAUTION This unit is not de...

Страница 34: ...Ball Valve OPEN CLOSED 2 Set the time off and time on knobs See TIMER SETTINGS below for an explanation of the settings 3 During compressor operation check for air leaks TIMER SETTINGS The time off s...

Страница 35: ...as with TVL value of 1000ppm ASHRAE classification If a refrigerant leak occurs thoroughly air the room before commencing work TROUBLESHOOTING TROUBLE CAUSE ACTION Solenoid condensate valve will not c...

Страница 36: ...r machine High voltage Reduce site voltage to correct operating voltage High discharge pressure Defective or incorrect pressure switch setting Replace or set pressure to correct rating for machine pre...

Страница 37: ...below rated pressure Set pressure to correct rating for machine Coolant system leak Fix leaks Excessive noise level Air system leaks Fix leaks Airend defective Change Airend Motor defective Replace m...

Отзывы: