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Operation Manual Mitsubishi SS-Series diesel engines

Version 02/2003

ENGLISH

NOMENCLATURE

4.3

Engine S6S

Alternator

Hanger

V-belt

Oil pan

RIGHT SIDE VIEW

Oil filler

Exhaust manifold

Engine serial number

Starter

REAR

LEFT SIDE VIEW

REAR

FRONT

Oil drain plug

Fuel filter

Fan

Water pump

Fuel injection pump

Fuel feed pump

Dipstick

Coolant drain plug

FRONT

Inlet manifold

Fuel injection nozzle

Governor

Flywheel

Oil filter

Thermostat

Oil pressure switch

Thermoswitch

Hanger

Air vent screw

Flywheel housing

Stop solenoid

Speed control lever

Содержание G 130

Страница 1: ...Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Company or use of trademarks service marks logos or other proprietary identifying marks belonging to Ingersoll Rand Company...

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Страница 3: ...Users guide and maintenance manual All generating sets General considerations Safety instructions R f constructeur MUE IR A R f GPAO 33522051901 1...

Страница 4: ...3 8 Risks related to moving the set 12 1 3 9 Recommendation for the operator and environment 13 1 4 Identifying sets 14 2 Installation 16 2 1 Unloading 16 2 1 1 Safety during unloading 16 2 1 2 Exampl...

Страница 5: ...anual for the control unit User and maintenance manual for the engine User and maintenance manual and spare parts catalogue for the alternator Wiring diagrams supplied with the electrical generating s...

Страница 6: ...other services The left and right sides can be seen from the back of the electrical generating set the radiator is at the front Our electrical generating sets have been designed so that damaged or wor...

Страница 7: ...ating sets o tables of capacities lubricants and coolants and fuel tanks of different engines that may be fitted to the sets according to their configurations o general reference material for maintain...

Страница 8: ...hts prohibited No smoking Entry prohibited to non authorised persons Exctinction by water prohibited Power When on a trailer earth the set before starting it Earth Emergency cut out Application of EU...

Страница 9: ...ctions Never let anyone else use the generating set without having first given them the necessary instructions Do not run the engine without having refitted the protective covers Engine with turbochar...

Страница 10: ...erstood how to use them before starting a procedure Only fit original spare parts Use tools that correspond to the work being carried out Clean all traces of oil or coolant with a clean cloth Never us...

Страница 11: ...animals 1 3 3 Risks related to exhaust gases and fuels WARNING DANGER generating sets should not be operated in unventilated areas Always follow the local regulations in force regarding generating se...

Страница 12: ...eyes If splashes get into eyes rinse immediately with running water and or a 10 diluted boric acid solution Wear protective eyewear and strong base resistant gloves for handling the electrolyte 1 3 5...

Страница 13: ...es Read the manufacturer s identification plate carefully The values for voltage power current and frequency are shown Check that these values match the supply use Never accidentally touch naked wires...

Страница 14: ...ce the accident took place unless the victim or operator s life could be endangered by this In the event of cardiac arrest carry out cardiac massage 1 3 8 Risks related to moving the set Use lifting u...

Страница 15: ...safety devices The presence of dangerous or combustible materials on premises where combustion apparatus is sheltered is limited to what is required for the operation The installations must be operat...

Страница 16: ...are identified by means of identification plates The precise rules for identifying each major component engine alternator etc are set out in each manufacturer s documents contained in this manual Exa...

Страница 17: ...Alternator 15...

Страница 18: ...if not put down sufficiently strong and stable boards Remove the set as close as possible to its place of use or transport in a clear space with free access 2 1 2 Example of material crane slings lift...

Страница 19: ...the frame making sure that only the cross beams are resting on the arms lift and handle the equipment carefully set down the generating set in its unloading position It is recommended to use a fork li...

Страница 20: ...uld be available at all times for safety and maintenance reasons Ventilation of the generating set should not be affected if there are different objects close by It will cause abnormal heating and red...

Страница 21: ...follows lock the wheels to stop the trailer from moving lift up the rear trailer supports and lock them release the parking brake release the locking levers for the draw bar arms and adjust the ring t...

Страница 22: ...eed causes tyres to heat up therefore it is important to stop from time to time to check them Excessive heating can lead to a blow out and hence a serious accident When reversing do not forget to lock...

Страница 23: ...cedures to be carried out check that the ground is strong enough for the assembly not to sink into it using the front wheel position the set as horizontally as possible engage the handbrake lower the...

Страница 24: ...MAGED BLACK NO DAMAGE DAMAGE NOTED FIT TO OPERATE THE TESTER GIVES A POSITIVE RESULT REPLACE THE BATTERY THE TESTER GIVES A NEGATIVE RESULT CHECK THE BATTERY USING A MIDTRONICS WEGA OR SIMILAR TYPE OF...

Страница 25: ...ternator maintenance manuals attached to this manual 6 1 Circuit capacities Mitsubishi engines Engines CIRCUIT AND TANK CAPACITY S4L2 SD series SL S4Q2 series SQ S4S series SS MODEL G 16 G 22 G 33 LUB...

Страница 26: ...Y 3029TF120 4045TF120 4045HF120 6068TF220 6068HF120 153kW 1500rpm 6068HF160 183kW 1500rpm MODEL G 44 G 66 G 77 G 110 G 130 G 160 G 200 LUBRICATION in litres 6 13 5 13 5 21 5 21 5 31 5 COOLING in litre...

Страница 27: ...ines ENGINES CIRCUIT AND TANK CAPACITY TWD 740 TAD 740 TAD 1032 TAD 1242 TAD 1631 MODEL G 220 G 270 G 330 G 440 G 550 LUBRICATION in litres 29 29 36 35 64 COOLING in litres 41 9 36 9 37 3 44 64 FUEL i...

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Страница 31: ...Instructions for use M 50 M150 A50 X200 INS ATS R f constructeur R f GPAO 33502013301...

Страница 32: ...aution high temperature risk of burning Caution rotating or moving parts risk of entanglement Caution risk of corrosion Caution risk of explosion Caution refer to the publications supplied with the Ge...

Страница 33: ...3 1 14 4 6 6 1 11 1 1 13 3 7 7 4 4 3 3 2 2 9 9 1 1 6 6 7 7 1 15 5 8 8 A50 M150 X200 INS ATS 1 10 0 1 1 6 6 8 8 1 15 5 1 11 1 1 16 6 1 17 7 1 19 9 9 9 7 7 5 5 2 2 3 3 2 20 0 4 4 1 12 2 1 18 8 6 6 2 20...

Страница 34: ...ure It indicates an operating incident like disturbance of airflow etc This fault stops the generator set instantly Normally off this warning light comes on in case of a charging incident with the bat...

Страница 35: ...TEST This operating mode is used for maintenance of the generator set see manual starting switch In this operating mode the generator set is ready to start in the event of a mains power cut and or an...

Страница 36: ...acturer s plate Any overloading could provoke an incident in the short term Operating empty or on low charge is not advised In case of doubt consult our after sales service or our agents C N NORMAL S...

Страница 37: ...on of the generating set is stopped as soon as mains voltage is restored 5 5 1 11 1 0 02 2 THREE PHASE TNS RATING THREE PHASE TT RATING C M M50 W WIRING D DIAGRAM I I P PO OW WE ER R SINGLE PHASE TNS...

Страница 38: ...3S7 STARTING SWITCH 1 30702001301NE 3KA8 RELAYS 12VCC 30A AUTOMOBILE TYPE 1 3163014401 RELAY SOCKET 1 3163055901 3P15 HOURMETER 12VCC 1 3163042801 3S6 EMERGENCY STOP BUTTON 1 3163042701 3S19 LIGHTS TE...

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Страница 77: ...C10 MOT 09 01 09 01...

Страница 78: ...09 01 C10 MOT 09 01...

Страница 79: ...09 01 C10 MOT 09 01...

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Страница 83: ...Mitsubishi SS series R f constructeur Version 02 2003 R f GPAO 33522051001 ind1 Users guide and maintenance manual...

Страница 84: ...stopping the engine Operating techniques outlined in this manual are basic Skills and techniques develop as the operator gains knowledge of the engine The MAINTENANCE section is a guide to engine care...

Страница 85: ...trouble Items to be recorded The following items are recommended to be recorded 1 Operating hours service hour meter reading 2 The amount of oil fuel and coolant soft water required for refilling 3 Oi...

Страница 86: ...S6S 20 4 4 Engine S6S DT 21 5 OPERATION 22 5 1 Pre start inspection 22 5 2 Starting the engine 23 5 3 Warming up the engine 24 5 4 Starting the load 24 5 5 Stopping the engine 24 6 MAINTENANCE 26 6 1...

Страница 87: ...5 How LLC works 38 9 6 Practical reported cases of circuit trouble for which additive is blamed 39 10 STORAGE 40 10 1 Storage of the engine in a non operational condition 40 10 2 Storage of the engin...

Страница 88: ...n hot parts of the exhaust pipe Keep them away from the pipe In addition do not operate the engine in areas where flammable materials are present Connect the battery earth cable carefully Finally conn...

Страница 89: ...he engine has been turned off and the filler cap is cool enough to touch with your bare hands If necessary grip the cap with a cloth and remove it slowly in order to gradually relieve the pressure Do...

Страница 90: ...precautions Lift the engine carefully Never allow anyone to walk or stand underneath a suspended engine Operate the hoist carefully without jerking it Remember sudden impact of loads can cause serious...

Страница 91: ...Before starting the engine make sure that no one is working on or close to the engine Remove all foreign material from the engine such as debris oil tools and other items which are not part of the en...

Страница 92: ...y If battery electrolyte comes into contact with the eyes or skin wash them clean immediately by using plenty of water If it comes into contact with the eyes wash out your eyes immediately and then se...

Страница 93: ...posit carbon in cylinders and cause incomplete fuel combustion Stop the engine only after it has cooled down Stopping the engine immediately after it has been working under a load can result in overhe...

Страница 94: ...ance Violation to emission regulations Do not turn OFF the battery switch during operation To avoid damage to the alternator diodes and the transistors do not turn OFF the battery switch when the engi...

Страница 95: ...er the air inlet and exhaust opening with tape to prevent water or cleaning agent from getting inside the engine Do not wash the engine while it is running If water or cleaning agents get inside the c...

Страница 96: ...lubrication system Operating the engine with low oil pressure can cause bearings and other parts to seize lf the engine overheats If the engine overheats do not turn it off immediately Suddenly stoppi...

Страница 97: ...ted in this manual The use of any other fuel oil or coolant can result in higher maintenance costs and can reduce the engine service life 2 Be sure to perform pre start inspection and periodic service...

Страница 98: ...re starting the engine again 2 If the engine overheats a warning light will come on and at the same time the engine will stop When this happens do not ever add coolant to the overheated engine First a...

Страница 99: ...TEM Lubricating method Forced lubrication Oil pump Trochoid pump Oil filter Paper element type Oil capacity FULL level EMPTY level l Exclusive of oil filter capacity 0 5 l Shallow type oil pan 9 0 6 0...

Страница 100: ...003 SPECIFICATIONS ENGLISH ELECTRICAL SYSTEM Starter V kW 12 2 2 12 3 0 Alternator V A AC generator 12 50 Glow plug Sheathed type Battery capacity depends on application 12V 140 Ah or more 12V 200 Ah...

Страница 101: ...filler Exhaust manifold Engine serial number Starter REAR LEFT SIDE VIEW REAR FRONT Fuel filter Fan Water pump Fuel feed pump Oil drain plug Dipstick Fuel injection nozzle Inlet manifold Governor Spe...

Страница 102: ...manifold Engine serial number Starter REAR RIGHT SIDE VIEW LEFT SIDE VIEW REAR FRONT Oil drain plug Fuel feed pump V belt Water pump Fan Fuel filter Fuel injection nozzle Inlet manifold Oil cooler Go...

Страница 103: ...Exhaust manifold Engine serial number Starter REAR LEFT SIDE VIEW REAR FRONT Oil drain plug Fuel filter Fan Water pump Fuel injection pump Fuel feed pump Dipstick Coolant drain plug FRONT Inlet manifo...

Страница 104: ...gine serial number Starter REAR RIGHT SIDE VIEW LEFT SIDE VIEW REAR FRONT Oil drain plug Fuel feed pump Fuel injection pump Air vent screw Fan Fuel filter Inlet manifold Governor Fuel injection nozzle...

Страница 105: ...LL mark in the sight gauge 5 1 4 Check the coolant level Maintain the coolant level to the FULL mark on the reservoir tank when the engine is cold Add coolant when necessary NOTE The engine should be...

Страница 106: ...imately 6 seconds Do not use the glow plugs for more than 15 seconds at a time 3 Turn the key to the START position and release the key when the engine starts The key will return to the ON position wh...

Страница 107: ...n carbon deposits in the combustion chambers and incomplete fuel combustion WARNING Stay clear of all rotating and moving objects during the operation At operating temperature the engine is very hot A...

Страница 108: ...engine is still running make a walk around inspection and check for oil fuel or coolant leaks If the engine stops abruptly try to find the problem and its source and make the necessary repairs before...

Страница 109: ...ne oil level 22 Check fuel level 22 Check coolant level 22 Every 50 Service Hours Drain water and sediment from the fuel tank and water separator 27 Check the battery electrolyte level and specific gr...

Страница 110: ...necessary 2 Test the specific gravity of the battery electrolyte with a battery hydrometer The following chart of specific gravity reading gives a general idea of the battery condition When Required P...

Страница 111: ...filter and make sure that the packing is fitted in the groove 4 Apply a thin coat of engine oil to the packing of the new filter 5 Install the new filter by hand until its packing touches the base Tig...

Страница 112: ...essurized air to the fins in the opposite direction of the fan s air flow 6 3 Every 500 service hours 6 3 1 Change fuel filter element Water separator element 1 Turn the lever to CLOSE C position to s...

Страница 113: ...shown Adjusting 1 Loosen the adjusting plate bolt and the mounting bolt 2 Insert a bar between the alternator and the cylinder block to move the alternator to obtain the required belt deflection 3 Ti...

Страница 114: ...hen stop the engine 2 Remove the filIer cap only after the engine has been stopped and the cap is cool enough to remove with your bare hands 3 Open the radiator drain valve and remove the engine drain...

Страница 115: ...stem 1 After the engine has been fueled for the first time after installation 2 After the engine has been refueled after running out of fuel 3 After the fuel filter element has been cleaned or replace...

Страница 116: ...nsert a light inside the clean element and check Replace the element if rips or tears are found NOTE Replace the element if it is excessively dirty CAUTION Never service the air cleaner when the engin...

Страница 117: ...incoming fuel will drive out the moisture laden air and prevent condensation Before starting the engine after 50 service hours remove the drain plug and drain off any sediment or water which may have...

Страница 118: ...e cranking effort thus standing in the way of achieving sufficient cranking speeds for reliable starting and affecting engine life 8 2 Recommended oil viscosities There are two important consideration...

Страница 119: ...r to moving parts It is best to stick with the same brand and one type of oil at successive service intervals A oil B oil NOTE Oil change intervals depends on the fuel properties Be sure to use the re...

Страница 120: ...etc all being derivatives of ammonia NH3 are contained Silicate and borate are not contained Close to neutral on the pH scale and hence slightly basic alkaline Balanced additive ingredients some being...

Страница 121: ...steel aluminum copper solder and rubber are also subject to severe servicing These materials differ in ionizing tendency and this difference promotes cavitation and deterioration through the medium of...

Страница 122: ...precipitates and deposits itself on a surface of Fe a base metal relative to copper The copper deposit introduces a localized galvanic cell which by its ionic action rapidly eats into the Fe surface t...

Страница 123: ...attery to the engine 3 Remove the covers from the starter and the alternator 4 Adjust the fan belt 5 Remove the covering and the taping from the various ports 6 Drain the preservative and fill the eng...

Страница 124: ...original parts Use only original parts to replace those that have failed or reached their service limits When ordering specify the needed replacement parts by referring to the Parts Catalogue 11 1 4...

Страница 125: ...Bad quality fuel Change fuel Clogged fuel filter Clean or replace Defective fuel injection pump Repair or replace Defective control timer unit Replace Clogged air cleaner Clean or replace Defective st...

Страница 126: ...pair or replace Wrong injection timing Adjust Wrong fuel cetane number Change fuel Poor compression cylinders piston rings etc worn Repair or replace Too much black or gray smoke Bad quality fuel Chan...

Страница 127: ...ication the rating and service hour meter reading of your engine Oil consumption too high Too much oil in engine Drain to correct level Oil viscosity too low Change oil Leaks in lubrication system Rep...

Страница 128: ...nex II sub B Ban on putting into service MHI Equipment Europe B V Damsluisweg 2 1332 EC Almere The Netherlands herewith declares that the Mitsubishi diesel engine SS series type is destined to be inco...

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Страница 131: ...G33 07 09 01 1 CPN 85052918 33519010301 GENERATOR PARTS LISTS GENERATOR MODEL G33...

Страница 132: ...71 Organisatorische Bekanntmachung im Deutchland Ingersoll Rand Gmbh Unternehmensdetails Gewerbealle 17 Mulheim D 45478 Germany Telefon 49 208 99 94 400 Fax 49 208 99 94 111 Direcci n de la organizac...

Страница 133: ...EMBLY 19 EXHAUST GUARDS MI S4S EX2 ASSEMBLY 20 FRAME MI S4S ASSEMBLY 21 G33 DECALS 22 SAFETY DECALS ASSEMBLY 23 FRAME SKID M107 ASSEMBLY 24 M107 ENCLOSURE ASSEMBLY 25 EARTH ROD WITH CABLE M100 200 CAN...

Страница 134: ...52 SOCKETS TYPE 5 OPTION 53 SOCKETS ASSEMBLY T5SBL 53 SOCKETS ASSEMBLY 54 SOCKETS TYPE 8B OPTION 55 SOCKETS ASSEMBLY T8BL 55 SOCKETS ASSEMBLY 56 SOCKETS TYPE 8 OPTION 57 SOCKETS ASSEMBLY T8SBL 57 SOC...

Страница 135: ...280 85499408 COPPER BAR 5x25 1 0 UN 165100 85413417 ENGINE WIRING LOOM MITSU S4S 1 0 UN 165150 85416279 STARTING RELAY PROTECTION PANEL 1 0 UN 165180 85415792 STARTING RELAY 1 0 UN 160490 85408888 REL...

Страница 136: ...0 UN 301620 85400430 CHARGING ALTERNATOR 1 0 UN 301640 85400497 WATER PUMP 1 0 UN 301540 85508182 PRESSURE SWITCH 1 0 UN 301650 85400505 TEMPERATURE SWITCH 1 0 UN 301660 85400513 THERMOSTAT SEAL 1 0 U...

Страница 137: ...ALTERNATOR ASSEMBLY F02016 Item Part number Description Quantity Units 020210 85425841 LS 422L9 ALTERNATOR 1 0 UN G33 07 09 01 CPN 85052918 33519010301 7...

Страница 138: ...cription Quantity Units 302240 85402451 VOLTAGE REGULATOR 1 0 UN 302280 85425882 BEARING 1 0 UN 302370 85425973 DRIVE DISC 1 0 UN 302250 85425858 DIODE BRIDGE 1 0 UN 302260 85425866 SURGE SUPPRESSOR 1...

Страница 139: ...ER HEAVY DUTY 1 0 UN 080890 85412898 CLAMP D102 1 0 UN 080180 85404119 AIR RESTRICTiON INDICATOR 1 0 UN 080900 85425403 AIR FILTER BRACKET S4Q2 S4S 1 0 UN 080910 85425429 HEAVY DUTY AIR FILTER INLET P...

Страница 140: ...Units 300270 85400679 OUTER AIR FILTER 1 0 UN 300280 85400703 INNER AIR FILTER 1 0 UN 300170 85501252 VACUATOR VALVE 1 0 UN 300300 85501336 DUST CUP 1 0 UN 080810 85412815 RAIN CAP 1 0 UN 180300 8540...

Страница 141: ...AIN PUMP BRACKET MITSU S4S 1 0 UN 181310 85413474 HYDRAULIC HOSE L450 1 0 UN 181330 85413359 SPACER Th14 D22 d15 1 0 UN 181380 85416493 BANJO SCREW M14X150 L41 1 0 UN 180350 85409308 PIPE UNION ELBOW...

Страница 142: ...SA422 432 ASSEMBLY F16104 Item Part number Description Quantity Units 166290 85498939 CABLE OUTLET PLATE LSA422 432 1 0 UN 166300 85499705 ELECTRIC PIPE UNION REDUCER ELBOW PG36 1 0 UN G33 07 09 01 CP...

Страница 143: ...0 85416196 RADIATOR BRACKET TOP MITSU S4S 1 0 UN 030400 85415420 RADIATOR BRACKET ENGINE MI S4S 1 0 UN 131240 85415651 RADIATOR GUARD MITSU S4S 1 0 UN 131250 85415669 RADIATOR GUARD MITSU S4S 1 0 UN 1...

Страница 144: ...Item Part number Description Quantity Units 050100 85403467 FUEL SUCTION PIPE L215 D8 3 8G 1 0 UN 050110 85403517 FUEL FILLER BASE FUEL TANK 1 0 UN 110250 85413714 BASE TANK FUEL GAUGE 1 0 UN G33 07...

Страница 145: ...FUEL FILLER 050110 DETAILS F30019 Item Part number Description Quantity Units 181750 85503035 TANK PLUG 1 0 UN 050420 85431120 FUEL FILTER 1 0 UN G33 07 09 01 CPN 85052918 33519010301 15...

Страница 146: ...TER SEPARATOR 1 0 UN 050400 85429165 FUEL FILTER SEPARATOR 3 WAY FUEL VALVE BRACKET 1 0 UN 180240 85409274 BANJO CONNECTOR MALE D08 2 0 UN 180250 85409282 BANJO SCREW M14X150 L26 2 0 UN 180270 8540952...

Страница 147: ...BATTERY ELECTROLYTE F99002 Item Part number Description Quantity Units 070150 85403756 BATTERY ELECTROLYTE 1 0 UN G33 07 09 01 CPN 85052918 33519010301 17...

Страница 148: ...85403707 BATTERY ISOLATOR BRACKET 1 0 UN 070310 85415891 BATTERY SUPPORT BRACKET M107 1 0 UN 070110 85403715 STARTING BATTERY 12V 70Ah 400A 1 0 UN 070120 85403723 BATTERY ISOLATOR SWITCH 1 0 UN 16264...

Страница 149: ...r Description Quantity Units 090410 85415859 23dB MUFFLER 1 0 UN 090430 85413839 EXHAUST PIPE M107 D50 MITSU 1 0 UN 142030 85416303 RADIATOR PANEL M107 MI S4S 1 0 UN 161070 85407294 EMERGENCY STOP PAN...

Страница 150: ...EXHAUST GUARDS MI S4S EX2 ASSEMBLY F09034 Item Part number Description Quantity Units 131390 85415594 EXHAUST GUARD MI S4S 1 0 UN G33 07 09 01 CPN 85052918 33519010301 20...

Страница 151: ...0 UN 131230 85416105 ENGINE SUPPORT MI S4S RIGHT SIDE 1 0 UN 131280 85412849 FRAME TANK FOR MITSU S4L2 S4Q2 S4S ENGINE 1 0 UN 130150 85401032 ANTI VIBRATION MOUNT 600daN 8mm 4 0 UN 131420 85416352 AL...

Страница 152: ...antity Units 181640 85500197 ROUND STICKER D215 1 0 UN 181650 85500221 RECTANGULAR STICKER 550x110 1 0 UN 181940 85503761 RECTANGULAR STICKER 680x200 2 0 UN 182080 85503902 RECTANGULAR STICKER 250x300...

Страница 153: ...SAFETY DECALS ASSEMBLY F99008 Item Part number Description Quantity Units 183040 85506467 SAFETY DECAL 1 0 UN G33 07 09 01 CPN 85052918 33519010301 23...

Страница 154: ...FRAME SKID M107 ASSEMBLY F13041 Item Part number Description Quantity Units 131320 85412864 SKID BASE M107 1 0 UN G33 07 09 01 CPN 85052918 33519010301 24...

Страница 155: ...M107 ENCLOSURE ASSEMBLY F14016 G33 07 09 01 CPN 85052918 33519010301 25...

Страница 156: ...N 142010 85413524 REAR AIR INTAKE LOUVER M107 CANOPY 1 0 UN 142020 85413151 AIR DEFLECTOR M107 CENTRAL REAR 1 0 UN 142040 85416261 RADIATOR PANEL M107 1 0 UN 142050 85412617 CHASSIS FIXING BRACKET M10...

Страница 157: ...BLY F16006 Item Part number Description Quantity Units 160140 85408227 NEUTRAL EARTH SYSTEM CABLE 25mm2 L10000 Gr Ye 1 0 UN 160150 85408334 EARTH ROD L1000 1 0 UN 180120 85409191 CLIP ON BRACKET 2 0 U...

Страница 158: ...DIFFERENTIAL SWITCH L 4P 63A 30mA F16034 Item Part number Description Quantity Units 165340 85408771 DIFFERENTIAL SWITCH L 4P 63A 30mA 1 0 UN G33 07 09 01 CPN 85052918 33519010301 28...

Страница 159: ...0 85415479 GLAND NUT PG29 2 0 UN 164360 85408680 GLAND NUT PG36 2 0 UN 164420 85415776 GLAND NUT REDUCER 36X29 2 0 UN 164670 85413250 AMMETER SCALE 60 5A DIN72 90 1 0 UN 167300 85505675 PLASTIC COVER...

Страница 160: ...N 167190 85505543 GROUND WIRES 16mm2 2 0 UN 164520 85415388 RUBBER GROMMET D22 4 0 UN 164960 85415396 RUBBER GROMMET D18 2 0 UN 167210 85505568 TE 16x13x13 ELECTRICAL SHAFT 1 0 UN 167220 85505576 ELEC...

Страница 161: ...CONTROL PANELASSEMBLY F16084 G33 07 09 01 CPN 85052918 33519010301 31...

Страница 162: ...POSITIONS D22 1 0 UN 164600 85402576 RD2 CARD 12VCC 1 0 UN 164610 85412930 AMMETER SWITCH 4 POSITIONS D22 1 0 UN 164640 85415503 FUSE HOUSING 1 0 UN 164650 85416527 WARNING LIGHT CYLINDRIC D22 1 0 UN...

Страница 163: ...165860 85412740 POWER CABLE 5 CORES 16mm2 L2000 1 0 UN 165900 85429413 ELECTRIC PLUG D11 1 0 UN 165910 85412583 PLASTIC PLUG D22PG 1 0 UN 164330 85408649 GLAND NUT PG36 1 0 UN 164340 85413276 GLAND N...

Страница 164: ...CONNECTIONS M107 ASSEMBLY F16007 G33 07 09 01 CPN 85052918 33519010301 34...

Страница 165: ...RMINAL CONNECTION DOOR M107L CANOPY 1 0 UN 160720 85407682 STRIKER PLATE M214BL CANOPY MCPS DOOR 1 0 UN 160750 85407690 SPACER FOR CB DOOR M214BL 2 0 UN 160760 85407708 HINGE FIXING PLATE M214BL 2 0 U...

Страница 166: ...81410 85429421 HOSE CLAMP D54 1 0 UN 131440 85429249 ROAD TRAILER M107 1 0 UN 131480 85429280 TOWING BALL D50 1 0 UN 131460 85429264 TOWING EYE 76x42 1 0 UN 131450 85429256 TOWING EYE 68x42 1 0 UN 131...

Страница 167: ...ROAD TRAILER 131440 DETAILS F30061 G33 07 09 01 CPN 85052918 33519010301 37...

Страница 168: ...D STICKY REFLECTOR ORANGE 4 UN 303400 85504470 STANDARD GALVANIZED CYCLIST GUARD 2 UN 303410 85504488 ECIM PRODUCER PLATE 1 UN 303420 85504496 RIGHT SPECIAL SIDE MEMBER 1 UN 303430 85504504 LEFT SPECI...

Страница 169: ...0 85505246 SHOCK ABSORBER 1 0 UN 304030 85505253 CONNECTING ROD 1 0 UN 304040 85505261 BREAK DOWN CABLE 1 0 UN 304050 85505279 COMPENSATOR 1 0 UN 304060 85505287 HANDBRAKE LEVER 1 0 UN 304070 85505295...

Страница 170: ...304270 85505501 BEARING KIT 1 0 UN 303980 85505204 BOLTS KIT 1 0 UN 303990 85505212 NUTS KIT 1 0 UN 304280 85505519 BRAKE KIT 1 0 UN 304290 85505527 ADJUSTMENT KIT 1 0 UN 304250 85505477 BRAKE CABLE 1...

Страница 171: ...BLY F16006 Item Part number Description Quantity Units 160140 85408227 NEUTRAL EARTH SYSTEM CABLE 25mm2 L10000 Gr Ye 1 0 UN 160150 85408334 EARTH ROD L1000 1 0 UN 180120 85409191 CLIP ON BRACKET 2 0 U...

Страница 172: ...L FEM 3 8G D08 3 0 UN 180560 85426377 PIPE UNION REDUCER MAL MAL 1 0 UN 180180 85409290 PIPE UNION REDUCER ELBOW MAL MAL D08 3 0 UN 180190 85409332 PIPE UNION FEM FEM D08 1 0 UN 180200 85409464 HOSE C...

Страница 173: ...85505857 ELECTRIC PANEL HOUSING COVER 1 0 UN 166200 85499440 ELECTRICAL SHAFT D36 0 8 ML 167710 85506053 PLASTIC PLUG D22 1 0 UN 167070 85506061 GLAND NUT PG09 1 0 UN 164360 85408680 GLAND NUT PG36 2...

Страница 174: ...ADAPTATION PLATE 2 0 UN 167650 85506020 MOULDED CASE CIRCUIT BREAKER 4x32A 1 0 UN 164060 85408284 CIRCUIT BREAKER SUPPORT PLATE 12 MODULES 1 0 UN 167670 85408300 SOCKET GERMAN 230V 16A 2S G 1 0 UN 167...

Страница 175: ...67610 85505857 ELECTRIC PANEL HOUSING COVER 1 0 UN 166200 85499440 ELECTRICAL SHAFT D36 0 8 ML 167710 85506053 PLASTIC PLUG D22 1 0 UN 167070 85506061 GLAND NUT PG09 1 0 UN 164360 85408680 GLAND NUT P...

Страница 176: ...ADAPTATION PLATE 2 0 UN 167650 85506020 MOULDED CASE CIRCUIT BREAKER 4x32A 1 0 UN 164060 85408284 CIRCUIT BREAKER SUPPORT PLATE 12 MODULES 1 0 UN 167670 85408300 SOCKET GERMAN 230V 16A 2S G 1 0 UN 167...

Страница 177: ...85505857 ELECTRIC PANEL HOUSING COVER 1 0 UN 166200 85499440 ELECTRICAL SHAFT D36 0 8 ML 167710 85506053 PLASTIC PLUG D22 1 0 UN 167070 85506061 GLAND NUT PG09 1 0 UN 164360 85408680 GLAND NUT PG36 2...

Страница 178: ...167650 85506020 MOULDED CASE CIRCUIT BREAKER 4x32A 1 0 UN 164060 85408284 CIRCUIT BREAKER SUPPORT PLATE 12 MODULES 1 0 UN 167670 85408300 SOCKET GERMAN 230V 16A 2S G 1 0 UN 167680 85408318 EC SOCKET 4...

Страница 179: ...67610 85505857 ELECTRIC PANEL HOUSING COVER 1 0 UN 166200 85499440 ELECTRICAL SHAFT D36 0 8 ML 167710 85506053 PLASTIC PLUG D22 1 0 UN 167070 85506061 GLAND NUT PG09 1 0 UN 164360 85408680 GLAND NUT P...

Страница 180: ...167650 85506020 MOULDED CASE CIRCUIT BREAKER 4x32A 1 0 UN 164060 85408284 CIRCUIT BREAKER SUPPORT PLATE 12 MODULES 1 0 UN 167670 85408300 SOCKET GERMAN 230V 16A 2S G 1 0 UN 167680 85408318 EC SOCKET 4...

Страница 181: ...8 ML 161010 85408375 TERMINAL BLOCK 1x2 5mm2 GREY 4 0 UN 167070 85506061 GLAND NUT PG09 1 0 UN 164360 85408680 GLAND NUT PG36 2 0 UN 161020 85408706 STOP 2 0 UN 167730 85413466 PLASTIC COVER TERMINAL...

Страница 182: ...SE CIRCUIT BREAKER 4x32A 1 0 UN 164060 85408284 CIRCUIT BREAKER SUPPORT PLATE 12 MODULES 1 0 UN 167680 85408318 EC SOCKET 400V 16A 3S N G 1 0 UN 167690 85408326 EC SOCKET 400V 32A 3S N G 1 0 UN 165340...

Страница 183: ...36 0 8 ML 161010 85408375 TERMINAL BLOCK 1x2 5mm2 GREY 4 0 UN 167710 85506053 PLASTIC PLUG D22 1 0 UN 167070 85506061 GLAND NUT PG09 1 0 UN 164360 85408680 GLAND NUT PG36 2 0 UN 161020 85408706 STOP 2...

Страница 184: ...SE CIRCUIT BREAKER 4x32A 1 0 UN 164060 85408284 CIRCUIT BREAKER SUPPORT PLATE 12 MODULES 1 0 UN 167680 85408318 EC SOCKET 400V 16A 3S N G 1 0 UN 167690 85408326 EC SOCKET 400V 32A 3S N G 1 0 UN 165340...

Страница 185: ...8 ML 161010 85408375 TERMINAL BLOCK 1x2 5mm2 GREY 4 0 UN 167070 85506061 GLAND NUT PG09 1 0 UN 164360 85408680 GLAND NUT PG36 2 0 UN 161020 85408706 STOP 2 0 UN 167730 85413466 PLASTIC COVER TERMINAL...

Страница 186: ...SE CIRCUIT BREAKER 4x32A 1 0 UN 164060 85408284 CIRCUIT BREAKER SUPPORT PLATE 12 MODULES 1 0 UN 167680 85408318 EC SOCKET 400V 16A 3S N G 1 0 UN 167690 85408326 EC SOCKET 400V 32A 3S N G 1 0 UN 165340...

Страница 187: ...36 0 8 ML 161010 85408375 TERMINAL BLOCK 1x2 5mm2 GREY 4 0 UN 167710 85506053 PLASTIC PLUG D22 1 0 UN 167070 85506061 GLAND NUT PG09 1 0 UN 164360 85408680 GLAND NUT PG36 2 0 UN 161020 85408706 STOP 2...

Страница 188: ...SE CIRCUIT BREAKER 4x32A 1 0 UN 164060 85408284 CIRCUIT BREAKER SUPPORT PLATE 12 MODULES 1 0 UN 167680 85408318 EC SOCKET 400V 16A 3S N G 1 0 UN 167690 85408326 EC SOCKET 400V 32A 3S N G 1 0 UN 165340...

Страница 189: ...160980 85407237 ELECTRONIC REGULATION HOUSING 1 0 UN 160990 85407245 HOUSING ELECTRONIC REGULATION 1 0 UN 161000 85407336 ELECTRONIC REGULATOR BRACKET 1 0 UN 161020 85408706 STOP 1 0 UN 160170 854088...

Страница 190: ...on Quantity Units 302980 85504207 CLAMP D4 7 1 0 UN 303050 85504215 LOCK AXE SYSTEM 1 0 UN 167340 85505709 WIRING LOOM M150 SPEED POTENTIOMETER 1 0 UN 303070 85504223 POTENTIOMETER 4 7kOHMS 1 0 UN 167...

Страница 191: ......

Страница 192: ......

Страница 193: ...Users guide and maintenance manual Leroy Somer Alternators LSA 42 2 2 4 Pole R f constructeur 3433 GB 4 33 a 01 01 R f GPAO 33522019901...

Страница 194: ...symbols Warning symbol for an operation capable of damaging or destroying the machine or surrounding equipment Warning symbol for general danger to personnel Warning symbol for electrical danger to pe...

Страница 195: ...6 2 4 AREP field excitation system 7 3 INSTALLATION COMMISSIONING 3 1 Assembly 9 3 2 Inspection prior to first use 9 3 3 Electrical diagram 10 3 4 Commissioning 12 3 5 Setting up 12 4 SERVICING MAINTE...

Страница 196: ...to detect any malfunction 1 3 Identification The alternator is identified by means of a nameplate fixed on the frame Make sure that the nameplate on the machine conforms to your order The machine nam...

Страница 197: ...D 35 single bearing with standard feet and SAE flanges coupling discs B 34 two bearing with SAE flange and standard cylindrical shaft extension Drip proof machine self cooled Degree of protection IP 2...

Страница 198: ...in adjustment range 5 Remove strap ST4 2 3 3 Working with A V R R448 As an option the 448 A V R can be adapted on shunt alternator in order to get the following functions In this case the R 230 A V R...

Страница 199: ...eturn to approx 1A The alternator must be stopped or the power switched off in order to reset the protection Fusibles Fuse F1 on input side X1 X2 Voltage detection 5 VA isolated via transformer 0 110...

Страница 200: ...ing strap ST5 2 4 3 R 438 A V R options Current transformer for parallel operation Remote voltage adjustment potentiometer 470 0 5 W min adjustment range 5 range limited via internal voltage potentiom...

Страница 201: ...C for standard power ratings for temperatures above 40 C apply a derating coefficient Fresh air free from damp and dust must be able to circulate freely around the air input louvres on the opposite si...

Страница 202: ...7 T12 T10 T4 T9 T3 T6 T11 T5 T2 T8 L2 V A 3 phase 3 phase Winding 60 Hz 50 Hz 190 208 190 240 220 230 190 208 6 7 8 N T1 T7 T12 T10 T4 T9 T3 T6 T11 T5 T2 T8 L1 U L3 W L2 V D F L1 U M L3 W T1 T7 T12 T1...

Страница 203: ...mmended Connection codes L L voltage Factory connection L L G Winding 60 Hz 50 Hz 220 240 220 240 250 260 200 220 240 6 7 8 R 230 voltage detection 0 T8 110 V T11 R 438 LS voltage detection 0 T3 220 V...

Страница 204: ...s R 438 LS Strap ST1 cut to connect the R 731 3 phase detection module Strap ST2 cut for rapid response time Strap ST5 cut to suppress the LAM function 3 4 Commissioning The machine can only be starte...

Страница 205: ...ding to the operating frequency and check the change in voltage previously observed 15 l Readjust the speed of the unit to its rated no load value Adjustments in parallel operation Before any interven...

Страница 206: ...ined no more than 10 A Checking the internal protection Open switch D the excitation current should increase to its preset ceiling remain at that level for about 10 seconds and then drop to below 1A T...

Страница 207: ...e used such as Normal petrol without additives inflammable Toluene slightly toxic inflammable Benzene or benzine toxic inflammable Ciclohexare non toxic inflammable Cleaning of the stator rotor excite...

Страница 208: ...s up but its voltage does not reach the rated value when the battery is removed Check the connection of the voltage reference to the AVR Faulty diode Armature short circuit The alternator builds up bu...

Страница 209: ...nd 6 Assembly B Connect a Variac variable power supply and a diode bridge on both exciter field wires 5 and 6 Both these systems should have characteristics which are compatible with the machine field...

Страница 210: ...be removed 367 4 6 4 Accessing checking and replacing diodes 4 6 4 1 Dismantling Remove the terminal box lid 48 Remove the air intake louvre 51 Unscrew the fixing clamps on the power output cables di...

Страница 211: ...NDE bracket 36 Replace the DE flange 30 and tighten the 8 fixing screws Check that the whole machine is correctly assembled and that all screws are fully tightened 4 6 7 Accessing the main field and...

Страница 212: ...nt i exc A 240 V 60 Hz Symbols i exc excitation current of the exciter field LSA 42 2 VS0 VS2 S3 S4 M5 M6 L7 VL8 L N stator 1 01 0 76 0 61 0 4 0 22 0 22 0 16 0 1 Rotor 2 93 3 13 3 24 3 53 4 1 4 1 4 7...

Страница 213: ...t numbers should be identified from the exploded views and their description in the parts list Our extensive network of service stations can dispatch the necessary parts without delay To ensure correc...

Страница 214: ...erminal plate 30 1 DE flange 132 1 Terminal box 33 1 Air outlet grille 198 1 Regulator AVR 36 1 N D E bracket 322 1 Coupling disc 37 4 Tie rod 323 6 Fixing screw 48 1 Terminal box lid 324 1 Clamping w...

Страница 215: ...flange 120 1 Terminal plate support AREP 33 1 Air outlet grille 124 1 Terminal plate 36 1 N D E bracket 132 1 Terminal box 37 4 Tie rod 198 6 Regulator AVR 48 1 Terminal box lid 343 1 Direct diode ass...

Страница 216: ...MOTEURS LEROY SOMER 16015 ANGOUL ME CEDEX FRANCE RCS ANGOUL ME N B 671 820 223 S A au capital de 131 910 700 F http www leroy somer com...

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