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AP16098 

UPS Main Control 

 

 

Main Control Principle 

Application Note 

V1.0, 2007-03 

Main Control Principle 

As  introduced  in  the  system  overview  section,  an  Infineon  16-bit  microcontroller 

XC164CM is designed as the kernel of the main control circuit for the whole UPS system. 
The main control functions executed by the microcontroller are briefly illustrated in Figure 4. 

 

Figure 4 

Main Control Functions Overview 

To obtain output which can be filtered into sine voltage, the full-bridge inverter should be 

driven  by  4-channel  signals  with  positive  and  negative  cycles  which  can  be  originally 
generated  by  the  microcontroller.  These  PWM  signals  from  the  microcontrollers  are  first 
isolated  by  optocouplers  and  then  input  to  a  flyback  converter  whose  output  can  directly 
drive the inverter bridge. 

Fault  or  error  status  associated  with  inverter  is  monitored  and  processed  by  the 

microcontroller.  Once  receiving  fatal  fault  signals  such  as  short  circuit  of  the  inverter  or 
over  temperature  of IGBTs,  the microcontroller  will  immediately  close  off  all  PWM  output 
and  generate  disable  signal  to  terminate  the  inverter  operation.  Therefore  the  protection 
function  for  inverter  against  severe  damage  is  realized.  After  faults  or  errors  have  been 
released,  all  PWM  signals  will  be  resent  out  to  run  the  inverter  again  for  maintaining 
normal operation. 

There  are  many  physical  parameters  to  be  sampled  by  the  Analog-Digital  converter  of 

the microcontroller and further calculated during main control process. These parameters 
include line voltage, DC-bus voltage, primary current of output transformer, output voltage, 
output current, battery voltage, IGBT temperature. 

The  charger  module  is  enabled  or  disabled  by  the  signal  generated  from  the 

microcontroller depending on different states. In line mode it is launched into working so as 
to ensure full capacity of the battery voltage and is ceased to be inactive under the battery 
mode. 

Содержание XC164 Series

Страница 1: ...Microcontrollers XC164 Main Control for 5KVA Single Phase On Line UPS Reference Design with XC164CM Application Note V1 0 Mar 2007 AP16098...

Страница 2: ...MATION GIVEN IN THIS APPLICATION NOTE Information For further information on technology delivery terms and conditions and prices please contact your nearest Infineon Technologies Office www infineon c...

Страница 3: ...cts major changes since last revision We Listen to Your Comments Any information within this document that you feel is wrong unclear or missing at all Your feedback will help us to continuously improv...

Страница 4: ...3 Main Control Principle 9 4 XC164CS Implementation for Main Control 11 4 1 XC164CM Introduction 11 4 2 Pin Configuration 12 4 3 Initialization Settings 13 4 3 1 CAPCOM6 13 4 3 2 ADC 14 4 3 3 CAPCOM2...

Страница 5: ...e The basic theory and system control flow of this UPS reference design is briefly introduced in Section 2 Section 3 gives the detailed explanation of the main control principle In Section 4 XC164CM i...

Страница 6: ...tion output voltage feedback control system faults and errors managing charger module control modules synchronization is all handled by the control board based on Infineon 16 bit microcontroller XC164...

Страница 7: ...ugh a diode If input line power blackout happens the battery module will be switched to offer power to the inverter in order to keep the power uninterrupted The full bridge inverter is utilized whose...

Страница 8: ...C 187V 253V Input Frequency Nominal Frequency 50Hz 60Hz Auto detection Input Efficiency 87 At rated load VA Watt 5000VA 4000W Nominal Voltage AC 220V Sine Wave Voltage Regulation 2 THD 0 55 Normal mod...

Страница 9: ...rocessed by the microcontroller Once receiving fatal fault signals such as short circuit of the inverter or over temperature of IGBTs the microcontroller will immediately close off all PWM output and...

Страница 10: ...phase with the output voltage phase The ON OFF control signals for DC bus relay and bypass relay along with TRIAC control signal are both produced by the microcontroller The display control board is d...

Страница 11: ...r they can jointly generate control signal patterns to drive AC motors or inverters Its block diagram is shown on Figure 6 ADC Four conversion modes are supported Fixed Channel Single Conversion mode...

Страница 12: ...supports full duplex asynchronous communication and half duplex synchronous communication The highlighted features include Loopback capability autobaud detection unit for asynchronous operating modes...

Страница 13: ...XC866 for display control TXD0 37 Out ASC0 4 3 Initialization Settings 4 3 1 CAPCOM6 The CAPCOM6 initialization for PWM signal generation to drive the full bridge inverter is summarized as follows acc...

Страница 14: ...onnect all digital input stages from port P5 Functions In Initialization Function select ADC_vInit In Function Library Part 1 select ADC_vStartConv ADC_uwReadConv 4 3 3 CAPCOM2 The CAPCOM2 initializat...

Страница 15: ...so the primary current and output voltage are both involved to control the inverter Figure 8 shows the block diagram of this control scheme R LS LRCS RCS 2 1 1 RCS R Figure 8 Dual loop Control Block D...

Страница 16: ...order to be limited within the output range of voltage loop The value of the 90 point of modulated sine wave is also detected in the T12 period match interrupt service routine If short circuit fault o...

Страница 17: ...Control Application Note 17 V1 0 2007 03 4 5 States Diagram and Flow Chart Figure 9 States Diagram for Main Control Figure 9 illustrates the state diagram for main control The flowchart for T12 perio...

Страница 18: ...onize the Line Frequency PI Regulating for Output Voltage A D Conversion for Primary Current Yes Soft Start Yes Disable Inverter Yes Calculate Current Loop Calculate SPWM Duty Cycle Calculate Line Vol...

Страница 19: ...y The waveform for dynamic performance under battery mode is shown in Figure 12 b a Line Mode No Battery b Battery Mode Figure 12 Output Transient Response Figure 13 illustrates the short circuit prot...

Страница 20: ...AP16098 UPS Main Control Experiment Results Application Note 20 V1 0 2007 03 Figure 13 Short Circuit Protection Figure 14 Synchronization Figure 15 Overload Protection and Bypass Control...

Страница 21: ...t structure and difficulty in debugging the current trend for UPS design is to adopt a microcontroller as a main control center instead of the analog solution This application note intends to provide...

Страница 22: ...http www infineon com Published by Infineon Technologies AG...

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