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User Manual 

5 of 47 

Revision 1.4  

2020-07-16 

EVAL-M3-IM564 User Manual 

iMOTION

™

 Modular Application Design Kit

Introduction 

1

Introduction 

The EVAL-M3-IM564 evaluation power board is a part of the iMOTION

™

 modular application design kit for motor 

drives (iMOTION

™

 MADK). In order to run a motor, the matching control board is required to interface this 

power board. 

The MADK platform is intended for use with various power stages and different control boards. These boards 
can easily be interfaced through the 30-pin iMOTION

™

 MADK M3 such as EVAL-M3-102T, or the 20-pin iMOTION

™

 

MADK M1 interface connector to control board. This board is equipped with a 30-pin M3 connector and is 

intended for single-motor control only. 

This evaluation board is designed to provide an easy-to-use power stage based on the Infineon's CIPOS

™

 Mini 

intelligent power module (IPM). The board is equipped with all assembly groups for sensorless field-oriented 

control (FOC). It provides a single-phase AC-connector, rectifier, boost PFC and 3-phase output for connecting 
the motor. The power stage also contains emitter shunts for current sensing and a voltage divider for DC-link 

voltage measurement. 

The EVAL-M3-IM564 evaluation board is available through regular Infineon distribution partners as well as on 

Infineon's website. The features of this board are described in the main features chapter of this document, 

whereas the remaining paragraphs provide information to enable the customers to copy, modify and qualify 

the design for production according to their own specific requirements. 

Environmental conditions were considered in the design of the EVAL-M3-IM564, but the board is not qualified in 

terms of safety requirements or manufacturing and operation over the entire operating temperature range or 
lifetime. The boards provided by Infineon are subject to functional testing only. 

The block diagram of the EVAL-M3-IM564 is depicted in Figure 1. This evaluation board includes an EMI filter 

and soft power-up circuit, 30-pin iMOTION

™

 MADK-M3 interface connector, auxiliary power supply to provide  

15 V and 3.3V, PFC gate drive circuit and the CIPOS

™

Mini IPM IM564-X6D/IM564-X6DS. 

M

HVIC

 30 pin iMOTION

TM

MADK-M3 connector

CIPOS

TM

 IPM 

 IM564-X6D Inverter Section

Line

Neutral

15V

PW

M

VFO

Itrip

PWM

VT

H

G

K

DC

Bs

en

se

15

V 

&

 3

.3

V

CIPOS

TM

 IPM

IM564-X6D 

PFC Section

PFC 

Overcurrent 

protection

Overcurrent and 

Overtemperature 

protection

PFC

Gatekill

VAC+

VAC-

PF

PFC_Shunt-

Power 

Supply

I_Shunt-

Gate 

Driver

PFC_PWM

EMI Filter 

& Soft 

Power Up 

Circuit

Figure 1

The block diagram of the EVAL-M3-IM564 

The hardware circuit regarding overtemperature and overcurrent protection is also included in this power 

board. The sense connection to the common emitter shunt resistor is connected to the 30-pin iMOTION

™

 

MADK-M3 interface connector. This power board is compatible with PFC integrated CIPOS

™

 Mini IPMs that 

feature 3-phase common emitters and built-in NTC considering motor power rating and IPM’s current rating.  

Содержание iMOTION EVAL-M3-IM564

Страница 1: ...manual is intended for all technical specialists who know motor control and high power electronics converters The board is intended to be used under laboratory conditions Attention The Evaluation Boar...

Страница 2: ...accepts that the Evaluation Boards and Reference Boards are not intended to be used in life endangering applications such as medical nuclear military life critical or other applications where failure...

Страница 3: ...e the bus capacitors Do not attempt to service the drive until the bus capacitors have discharged to zero Failure to do so may result in personal injury or death Caution The heat sink and device surfa...

Страница 4: ...th IRMCF188 21 4 1 3 PFC external current feedback configuration and calculation 22 4 1 4 PFC overcurrent protection circuit and PFC Gatekill configuration 23 4 2 Inverter section using CIPOS Mini IPM...

Страница 5: ...he remaining paragraphs provide information to enable the customers to copy modify and qualify the design for production according to their own specific requirements Environmental conditions were cons...

Страница 6: ...ign Kit Introduction Evaluation boards are not subject to the same procedures as regular products regarding returned material analysis RMA process change notification PCN and product discontinuation P...

Страница 7: ...ing RoHS compliant Very low thermal resistance due to DCB Rugged SOI gate driver technology with stability against transient and negative voltage Negative potential allowed up to VS 11 V for single tr...

Страница 8: ...Hz fPFC 50 kHz Ta 25 C Th 80 C Motor speed 2500 RPM 2800 W 220 VAC input 265 VAC enable PFC function fPWM 6 kHz fPFC 50 kHz Ta 25 C Th 80 C Motor speed 2500 RPM Current per leg 6 6 Arms input 220 VAC...

Страница 9: ...r resistor R40 R41 ITRIP positive going threshold is about 525 mV Temperature trip level 100 C For controller board EVAL M3 102T On board power supply 15 V 15 V 5 max 1 A Used for CIPOS IPM gate drive...

Страница 10: ...onal groups on the bottom side of the EVAL M3 IM564 evaluation board Figure 3 Functional groups of the EVAL M3 IM564 evaluation board s bottom side 2 1 8 7 9 1 J1 AC Input connector 2 Relay NTC and fu...

Страница 11: ...controller board Table 5 J3 iMOTION MADK M3 30 pin interface connector for controller board Pin Name Pin name connectors 1 PWMUH 3 3 V compatible logic input for high side gate driver Phase U 2 GND G...

Страница 12: ...atible logic input for PFC gate driver IC 22 GND Ground 23 PFCG1 Not used 24 3 3 V On board 3 3 V supply 25 PFCGK PFC Gatekill signal active low when PFC overcurrent is detected 26 DCBSense DC bus pos...

Страница 13: ...please make the following changes to better match EVAL M3 IM564 for OPA s gain and PFC OCP level 1 Delete R6 and R10 of EVAL M3 102T 2 R13 of EVAL M3 102T from 2 kohm change to 0 ohm 3 R25 of EVAL M3...

Страница 14: ...system 7 Open MCEDesigner and open MCEDesigner default configuration file irc for IMC102T devices IMC102T_xx irc by clicking File menu and select Open in the pull down list 8 Import system drive para...

Страница 15: ...e 5 shows the Welcome Page for MCEWizard where the MADK control board or power board can be selected via the pull down list Infineon continues to release new MADK controller and power boards Therefore...

Страница 16: ...Back EMF Constant Ke 32 V In rms krpm GK6081 6AC31 FE Question 8 Motor Max RPM 3276 RPM GK6081 6AC31 FE Question 16 Target DC BUS Voltage Initialization 360 V For EVAL M3 102T and EVAL M3 IM564 only Q...

Страница 17: ...default for EVAL M3 102T Question 117 PFC Gate Driver Polarity Low Side High is active Question 118 PFC Current Sample Delay Time 0 0 67 us Depends on SNR switching noise After all the MCEWizard ques...

Страница 18: ...r better display as shown in Figure 7 Figure 7 MCEDesigner s main display for IMC102T To program system drive parameters into IMC102T F064 please click the Tools menu and select Programmer in the pull...

Страница 19: ...ly the 3 3 V to the control board through M3 connector or by feeding the 3 3 V DC voltage to the control board through some of the available 3 3 V access test points if the power board is not attached...

Страница 20: ...losses in steady state The PFC section is implemented using the CIPOSTM Mini IPM as sketched in Figure 10 The IRS44273L is used to drive MOSFETs for the PFC section Figure 10 Schematic for EMI filter...

Страница 21: ...is 2000 k and should be configured in MCEWizard as shown in Figure 13 For the low side resistor value please refer to the User Manual of the corresponding control board Figure 13 AC voltage sensing co...

Страница 22: ...ance in milliohms and gain of external current sense amplifier as shown in Figure 14 Figure 14 PFC current shunt feedback and sample timing Figure 15 depicts PFC current feedback sensing circuitry on...

Страница 23: ...ded please modify the R8 and R9 of EVAL M3 102T board and refer to the control board s user manual for more details OCP2 of PFC protection circuit for EVAL M3 IM564 as shown in Figure 17 please note t...

Страница 24: ...rter section using CIPOS Mini IPM The inverter section is also implemented using the CIPOS Mini IPM as sketched in Figure 18 The inverter section of the IPM module includes an optimized SOI gate drive...

Страница 25: ...he EVAL M3 IM564 evaluation board or on the control board the DCBSense voltage results in the range of 0 to 3 3 V on the pin reflecting a DC bus voltage range of 0 to 420 V If a pull down resistor of...

Страница 26: ...gure 22 depicts IU current feedback sensing circuity on the EVAL M3 102T evaluation board Please note that the default external gain is 5 6 for the EVAL M3 102T control board However since the EVAL M3...

Страница 27: ...M564 4 2 3 Inverter overcurrent protection and motor Gatekill configuration Figure 24 displays the overcurrent protection circuitry The current sensing signal INV_ADC is connected to ITRIP via the thr...

Страница 28: ...ill be compared by the internal comparator with the Gatekill Comparator Reference value set in MCEWizard only Figure 25 Gatekill configuration in MCEWizard for EVAL M3 102T 4 3 Thermistor NTC characte...

Страница 29: ...C RNTC 2 527 2 639 2 751 k B constant of NTC B 25 100 4092 K The VFO pin of CIPOS modules provides direct access to the NTC which is referenced to VSS An external pull up resistor connected to 3 3 V...

Страница 30: ...R45 for the power board EVAL M3 IM564 are chosen properly to make sure the voltage of VFO is 0 8 V at 120 C The gatekill will then ask the microcontroller to stop generating PWM pulses if the tempera...

Страница 31: ...sink to ambient RthCA the DC source is used to conduct the IPM internal diodes as shown in Figure 29 With the DC source voltage increasing current through IPM IIPM and voltage on IPM VIPM are monitore...

Страница 32: ...t thermal resistance is calculated with a fan voltage of 10 V For higher power capability fan input voltage can be increased up to 15 V by U10 IFX91041EJV DC DC voltage regulator which controls the fa...

Страница 33: ...iliary power supply for the EVAL M3 IM564 board The circuit includes an ICE5QR4770AG that is used to generate 15 V and 6 V through the QR flyback topology from the DC bus Figure 32 Power supply sectio...

Страница 34: ...are description of EVAL M3 IM564 4 6 Schematics for EVAL M3 IM564 The PFC section schematic for EVAL M3 IM564 is provided in Figure 33 Figure 33 PFC section schematics for EVAL M3 IM564 The inverter s...

Страница 35: ...IM564 User Manual iMOTION Modular Application Design Kit Hardware description of EVAL M3 IM564 The auxiliary power supply section schematic for EVAL M3 IM564 is provided in Figure 35 Figure 35 Auxilia...

Страница 36: ...e used for different voltage or power classes By default the PCB has two electrical layers with 35 m copper and dimensions of 148 mm 165 mm The PCB board thickness is 1 6 mm You can contact our techni...

Страница 37: ...6 EVAL M3 IM564 User Manual iMOTION Modular Application Design Kit Hardware description of EVAL M3 IM564 Figure 37 depicts the bottom assembly print of the evaluation board Figure 37 Bottom assembly p...

Страница 38: ...on 1 4 2020 07 16 EVAL M3 IM564 User Manual iMOTION Modular Application Design Kit Hardware description of EVAL M3 IM564 The top layer routing of the PCB is provided in Figure 38 Figure 38 Top layer r...

Страница 39: ...1 4 2020 07 16 EVAL M3 IM564 User Manual iMOTION Modular Application Design Kit Hardware description of EVAL M3 IM564 Figure 39 illustrates the bottom layer routing of the PCB Figure 39 Bottom layer...

Страница 40: ...CAP CER 10PF 25V C0G NP0 0603 C5 C44 C64 C65 885012006032 Wurth Electronics Inc 7 4 CAP CER 10UF 25V X5R 1206 C8 C40 C70 C71 885012108021 Wurth Electronics Inc 8 1 0 1 F Film Capacitor 630V Polyester...

Страница 41: ...0672010 Wurth Electronics Inc 29 1 BRIDGE RECT 1PHASE 1200V 25A GBJ D1 GBJ2512 Diodes Incorporated 30 4 DIODE SCHOTTKY 30V 200MA SC79 2 D2 D3 D9 D13 BAT5402VH6327XTS A1 Infineon Technologies 31 1 DIOD...

Страница 42: ...Yageo 56 8 RES SMD 499 OHM 0 5 1 10W 0603 R12 R15 R22 R25 R42 R43 R51 R53 RT0603DRD07499RL Yageo 57 1 RES SMD 4 7 OHM 5 1 8W 0805 R13 RC0805JR 074R7L Yageo 58 8 RES SMD 100 OHM 0 5 1 10W 0603 R20 R32...

Страница 43: ...0603FR 073K65L Yageo 81 1 RES SMD 18K OHM 1 1 10W 0603 R18 RC0603FR 0718KL Yageo 82 1 RES 58 3K OHM 1 1 10W 0603 R82 RN73R1JTTD5832F1 00 KOA Speer Electronics Inc 83 1 RES SMD 1 5K OHM 5 1 4W 1206 R84...

Страница 44: ...EV33HTMA 1 Infineon Technologies 95 1 IC CTLR QUASI RES 12SOIC U4 ICE5QR4770AGXUMA 1 Infineon Technologies 96 1 OPTOISOLATOR 5KV TRANSISTOR 4SMD U5 FOD817BSD ON Semiconductor 97 1 IC VREF SHUNT ADJ SO...

Страница 45: ...ference materials are available for download on Infineon s website www infineon com All the iMOTION MADK evaluation board s user manuals are available at www infineon com MADK All the CIPOS IPM s data...

Страница 46: ...nce Revision history Document version Date of release Description of changes 1 0 2019 09 17 First release 1 1 2019 12 09 Updated BOM List 6 1 2 2020 01 17 Updated BOM List 6 1 3 2020 02 16 Updated MCE...

Страница 47: ...ctual property rights of any third party with respect to any and all information given in this application note The data contained in this document is exclusively intended for technically trained staf...

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