Inciner8 A400-G, Руководство оператора

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8
Commissioning and start up procedures
1. It is imperative that the refractory has been cured (see page 9 for details)
2. All pipework must be checked for leak tightness and should be free from dirt
and debris. Welding slag needs to be removed and the pipework should be
completely clear of any obstruction.
3. It is important that the burner is set correctly by adjusting the air / fuel flow.
When looking at the burner flame it should not be producing black smoke at
the ends of the flames, small adjustments should be made to lean the flame
so that it is clean.
The above should also be checked after periods of shutdown.
OPERATOR INSTRUCTIONS
Curing of the refractory is essential prior to burning the first load of waste
1. The incinerator should not be modified in any way not in keeping with the
manufacturers instructions, this will not only void warranty but will possibly fail
to meet ‘animal–by-product act’ (UK)
2. Dedicated tools should be used for use with the incinerator only, and not be
used elsewhere.
3. REMOVE ASES before loading the incinerator.
4. Select the ‘Pre Heat’ switch to ignite the burner whilst the primary chamber is
completely empty.
5. Once the temperature reaches in excess of 850 deg C displayed on the
temperature readout, select the ‘Off’ setting on the switch.
6. NOW LOAD THE INCINERATOR. Keep the waste 20cm away from the
burner port.
7. Lock the unit door to ensure that no one can inadvertently access the
chamber during the burn
8. START BURNER by setting the switch to ‘incinerate’ for the desired burn
time. A full load will normally burn out in 3.5 hours. Please note that once the
burner has stopped heat will be retained in the refractory liner causing the
burn process to continue.
9. The incinerator will AUTOMATICALLY SHUT OFF when the burn is
completed.
10. For the best results BURN DAILY TO A WHITE ASH
11. Do not store carcasses in the incinerator chamber. ‘singe and burn’ does not
constitute an approved pre-incineration storage process.
12. In case of any form of breakdown, shut down the incinerator immediately.
13. It is important in the unlikely event of a breakdown that the customer has a
valid contingency plan in order to dispose of animal-by-product safely and
within the confines of the ‘animal-by-product act’.
14. To comply with the ‘animal-by-product act’, the operator must monitor and
record the temperature in 10% of all ‘burns’, i.e. 1 in every 10. This should be
done by recording the temperature every 2 hours. The record book needs to
be kept on site for inspection.