background image

AC

G

8 2

01

8.

01

 e

n-

G

B

, I

D

-No

.: 1

63

-0

43

/A

www.imo.se

3

• Refrain from any procedures and actions that would pose a risk to personnel or third parties.

• In the event of any safety-relevant malfunctions, shut down the pump immediately and have the malfunc-

tion corrected by the personnel responsible.

• In addition to the entire documentation for the product, comply with statutory or other safety and acci-

dent-prevention regulations and the applicable standards and guidelines in the country where the system is 

operated.

Obligations of the operating company

Safety-conscious operation

• Ensure that the following safety aspects are observed and monitored:

– Intended use

– Statutory or other safety and accident-prevention regulations

– Safety regulations governing the handling of hazardous substances

– Applicable standards and guidelines in the country where the pump is operated

• Make personal protective equipment available.

Qualified personnel

• Make sure all personnel tasked with work on the pump have read and understood this manual and all other 

applicable documents, especially the safety, maintenance and repair information, before they start any work.

• Organize responsibilities, areas of competence and the supervision of personnel.

• Ensure that all work is carried out by specialist technicians only:

– Fitting, repair and maintenance work

– Work on the electrical system

• Make sure that trainee personnel only work on the pump under the supervision of specialist technicians.

• Persons who have an implanted pacemaker:

– Must stay away from the pump with magnetic coupling and parts of the magnetic coupling

– May not work on or with any of the magnetic parts

Safety equipment

• Provide the following safety equipment and verify its functionality:

– For hot, cold and moving parts: on-site safety guards for the pump

– For possible electrostatic charges: provide the necessary grounding

– If there is no pressure relief valve in the pump: Provide an appropriate safety valve on the pressure 

side between the pump and the first shut-off device

Warranty

• Obtain the manufacturer’s approval prior to carrying out any modifications, repairs or alterations during the 

warranty period.

• Only use genuine parts or parts that have been approved by the manufacturer.

Drive system

For pumps delivered without a drive system, comply with the following requirements for the drive system:

• When using three-phase asynchronous motors, observe IEC 60034-30-1.

• Power of the drive according to EN ISO 5199 is recommended (EN ISO 5199 also applicable for drives of 

screw pumps).

• Use coupling guard with the following requirements:

– Fastening elements must be connected to the pump unit in undetachable design (cannot get lost).

– Safety distances against the reaching of hazardous areas according to EN ISO 13857 must be 

complied with.

Obligations of the operating company

• All directions given on the pump must be followed (and kept legible), e.g. the arrow indicating the sense of 

rotation and the markings for fluid connections.

• Pump, coupling guard and components:

– Do not step on them or use as a climbing aid

– Do not use them to support boards, ramps or beams

– Do not use them as a fixing point for winches or supports

– Do not use them for storing paper or similar materials

– Do not use hot pump or motor components as a heating point

– Do not de-ice using gas burners or similar tools

• Do not remove the safety guards for hot, cold or moving parts during operation.

• Use personal protective equipment whenever necessary.

• Only carry out work on the pump while it is not running.

• Isolate the motor from its supply voltage and secure it against being switched back on again when carrying 

out any fitting or maintenance work.

• Reinstall the safety equipment on the pump as required by regulations after any work on the pump.

• With an implanted pacemaker:

– Stay at least 1 meter away from the pump with magnetic coupling or parts of the magnetic coupling.

– Do not work with or on the magnetic parts.

Содержание OptiLine ACG8

Страница 1: ...ith these instructions may cause damage and personal injury Screw pumps OptiLine ACG8 Contents Page Introduction 2 Safety 2 Installation 5 Start up 8 Trouble shooting 9 Maintenance and Service 11 List...

Страница 2: ...a motor must be assembled into a pump unit according to the provisions of EC Machine Directive 2006 42 EC Prevention of obvious misuse examples Note the operating limits of the pump with regard to te...

Страница 3: ...f there is no pressure relief valve in the pump Provide an appropriate safety valve on the pressure side between the pump and the first shut off device Warranty Obtain the manufacturer s approval prio...

Страница 4: ...ctive equipment when carrying out any work on the pump Noise level Check individual pump series noise level in respective Product Description Magnetic field The magnetic field of the magnetic coupling...

Страница 5: ...pumps should be lifted with straps securely attached to the pump or pump unit so that the center of gravity is located between the straps in order to avoid tipping of the pump Strainer The pump has to...

Страница 6: ...in the suction line should be kept in the range 0 5 1 2 m s For L O circulating systems we recommend to keep it as low as possible The suction line must be equipped with a port that allows filling the...

Страница 7: ...100 bypass can only be tolerated for less than about 3 minutes 50 by pass generally for unlimited periods of time If more than 50 recirculation is anticipated a value specific to each application sho...

Страница 8: ...n arrow The arrow is placed on the side of the front cover 5010 as well as on riveted steel plates on the connect ing frame 003 Differential pressure Differential pressures bellow 1 bar is strictly fo...

Страница 9: ...elief valve is set too low Discharge pressure also low Something is restricting the flow in the suction line This would usually cause noise The pumped liquid contains a signif icant amount of compress...

Страница 10: ...and overloading due to the high viscosity may be avoided When the liquid has reached normal temperature and thus flows easily the relief valve is reset to normal pressure Check the motor Check the mot...

Страница 11: ...tion A screw pump from IMO is a quality product that is designed for a long problem free operation in tough environ ments As all other mechanical products they do however requires a certain grade of m...

Страница 12: ...ft key 1 x x 122 Ball bearing 1 x 124 Retaining ring 1 x x 124A Support ring 1 x x 202 Idler rotor 2 x x 401 Pump body 1 451 Screw 4 6 453 Screw 4 462 Plug 2 462A Sealing washer 2 x x 480 Valve housin...

Страница 13: ...70 G012 Rotor set D lead 193023 N lead 193015 193017 193019 193021 K lead 193016 193018 193020 193022 G054 Major kit G012 G057 pos no 122 G057 Joint kit 193031 193032 193033 193034 G070 Valve element...

Страница 14: ...Common aspects whit magnetic couplings Permanent magnetic couplings generate a strong magnetic field The installation must be carried out only by trained staff that has the understanding of how a mag...

Страница 15: ...es C Plastic mallet D Allen keys various sizes E Mounting Sleeve for ball bearing sizes see table F Screw driver G Circlip pliers H Guide Pins for ordering code see table page 5 J Oil can Sectional Vi...

Страница 16: ...ecting frame Attach the dismantling bolts and slowly start to tight them until the pump is separated from the electrical motor Continue to tight the bolts while making sure that the pump and the elect...

Страница 17: ...o se 17 E Unscrew the bolts 007A Pull out the sealing can 005B with its o ring 007B F Remove the circlip 005A with a suitable plier G Remove the inner magnetic rotor with a suita ble three arm puller...

Страница 18: ...Pull out the power rotor 1020 with its ball bear ing 122 by hand force from the pump body K Remove the circlip 124 with a suitable plier from the power rotor 1020 Remove the support washer 124A L Unsc...

Страница 19: ...ve by means of a suitable open spanner and pull it out from the rear cover 480 together with its seal ring 602 O Unscrew the 4 bolts 453 with a suitable span ner and remove the rear cover 480 with its...

Страница 20: ...y later on ACG8 2018 01 en GB ID No 163 043 A www imo se 20 Q Unscrew the bolts 006A with a suitable allen key and remove the outer magnet from the coupling 998 S Use a three arm legged puller and rem...

Страница 21: ...ved D Tight the looking bolt 998B with a suitable hex agon key A Mount the coupling half 998 onto the drive shaft of the electrical motor by means of a big washer and a threaded pin and a nut that is...

Страница 22: ...que table on page 17 in this manual F Attach the connecting frame 003 to the electri cal motor 002 by means of tightening the bolts 702 according to the tightening torque table on page 17 in this manu...

Страница 23: ...refully slide the power rotor 1020 with its ball bearing 122 into the pump body 401 with hand force Note do not forget to lubricate the rotor prior to the mounting K Attach the Circlip 514 with a suit...

Страница 24: ...that the lubrication slots are pointing backwards O Mount the rear cover 480 with its gasket 556 onto the pump body and tight the bolts 453 ac cording to the tightening torque table on page 17 in thi...

Страница 25: ...nted first with a distance to the outer one of 1 2 mm Do not forget to include the seal ring 602 Tight the nut accordingly with a suitable span ner R Mount the guiding pins into the connecting frame 0...

Страница 26: ...CONNECTING FRAME AND THE PUMP AS AN ACCI DENTAL SLIP DOWNWARDS EASILY CAN CRUSH A HAND OR EVEN CUT A FINGER U Unscrew the stopping bolts and allow the pump to completely join with the electrical motor...

Страница 27: ...7 47 301 13 20 47 47 701 13 20 47 47 702 IEC 100 132 30 30 30 30 702 IEC 160 225 74 74 74 74 703B IEC 100 132 81 81 81 81 703B IEC 160 225 197 197 197 197 998B 15 15 15 15 ACG8 2018 01 en GB ID No 163...

Страница 28: ...ACG8 2018 01 en GB ID No 163 043 A www imo se 28 Adress IMO AB Solna Torg 19 2tr 171 45 Solna Sweden...

Отзывы: