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15 

and  the  enclosure).  Only  when  there  are  no  abnormal  phenomena  anymore,  then  the 

machine can be used. 

(5)  Check periodically whether the insulation covers of all cables is in good condition. If there 

is any dilapidation, rewrap it or replace it.   

(6)  Put the machine into the original packing in dry location if it is not to be used for a long 

time. 

 

9. DAILY MANITENANCE 

 

Remove welding spatters from the welding gun's tip and check the condition of the 

parts. Change damaged parts to new ones immediately. 

 

Check that the insulating tips of the welding gun's neck are undamaged and in place. 

Change damaged insulation parts to new ones immediately. 

 

Check the tightness of the welding gun's and earth cable's connections. 

 

Check  the  condition  of  the  supply  voltage  and  welding  cable  and  replace  faulty 

cables. 

 

MAINTENANCE OF THE WIRE FEED MECHANISM 

Service the wire feed mechanism at least every time the reel is changed 

 

Check the wear of the feed roll groove and change the feed roll when necessary. 

 

Clean the welding gun wire guide with compressed air. 

 

Cleaning the wire guide 

Pressure of the feed rolls removes metal dust from the filler wire's surface which then finds its 

way to the wire guide. If the wire guide is not clean, it gradually clogs up and causes wire feed 

malfunctions. Clean the wire guide in the following manner: 

1. Remove the welding gun's gas nozzle, contact tip and contact tip's adapter. 

2. With a pneumatic pistol, blow compressed air though the wire guide. 

3. Blow the wire feed mechanism and reel housing clean with compressed air. 

Содержание MIG-200M

Страница 1: ...IGBT Inverter Welder USER S MANUAL Model MIG 200M FOR YOUR SAFETY Read and understand this manual before use Keep this manual for future reference...

Страница 2: ...d on relative Chinese and international standards and they conform to the international safety standard IEC60974 1 The design and technology adopted in these machines are under patent protection Pleas...

Страница 3: ...lding Keep the working environment in good ventilation with exhaust or ventilation equipment when welding Arc radiation may damage eyes or burn skin Wear suitable welding masks and protective clothing...

Страница 4: ...if you still can not fully understand after reading the manual or still can not solve the problem according to the manual 2 GENERAL DESCRIPTION MIG 200M Welder is an inverter based MIG welder with LC...

Страница 5: ...4 2 1 Flow Diagram 2 2 Schematic Diagram...

Страница 6: ...er factor 0 7 Protection class IP21S Insulation class F Note The duty cycle is tested at 40 C has been determined by simulation Note The Machine with PFC version can works under the input voltage from...

Страница 7: ...oose welding technics type or display setting 5 Central adjusting knob rotate to select the parameter or push to enter confirm 6 Return button return to the last menu 7 Welding torch connector make su...

Страница 8: ...Fan cooling down the fan during the work 4 3 Internal Panel 1 Selector switch to choose torch type for welding 2 Wire spool holder to adopt the welding wire 3 Wire feeder under machine MIG torch type...

Страница 9: ...it 5 2 3 Under MMA mode welding electrode holder connects earth clamp connects Notice for spool gun When using spool gun please select the torch switch at Spool Gun in the internal panel Please choose...

Страница 10: ...lose the feed gear and fasten it with the pressure control lever Make sure that the wire runs in the feed roll groove 8 Adjust the compression pressure with the pressure control lever no higher than t...

Страница 11: ...turn 6 Pull the feed roll from its shaft 7 Turn the feed roll and reinstall it to its shaft all the way to the bottom making sure that the screw is on the shaft s level 8 Tighten the feed roll locking...

Страница 12: ...press the central adjusting knob to enter the main menu after the program initialization is finished Rotate the central adjust knob to select the welding mode to MIG STEEL C25 and then press the knob...

Страница 13: ...permits adjusting the duration of the welding arc This is used for tack welds or spot welds The spot time option is available in MIG and Flux cored welding modes The run in option permits adjusting th...

Страница 14: ...OPTIONS When using spool gun please select the torch switch at Spool Gun in the internal panel The spool gun is recommended for aluminum welding Scratching TIG option Please use the TIG torch with scr...

Страница 15: ...e normal performance and lifespan of the machine 2 2 Welding operation is forbidden while the machine is overload Remember to observe the max load current at any moment refer to the corresponding duty...

Страница 16: ...ing gun s and earth cable s connections Check the condition of the supply voltage and welding cable and replace faulty cables MAINTENANCE OF THE WIRE FEED MECHANISM Service the wire feed mechanism at...

Страница 17: ...ine d Open the gun s mounting nut e Extract the gun gently from the machine whereupon all parts come through the front part s cable hole 2 Open the mounting nut of the wire guide which exposes the end...

Страница 18: ...iginal packing in dry location if it is not to be used for a long time 10 TROUBLESHOOTING PROBLEM CAUSE The LCD can t light up no wire feeding during welding and fan is not working Check if the power...

Страница 19: ...is correct Error codes on the LCD The connection between PCB power control board and LCD is incorrect Please restart the machine We are still constantly improving this welder therefore some parts of...

Страница 20: ...19 11 DIAGRAM...

Страница 21: ...Valve 5 Knobs 20 Rear Panel 6 LCD 21 Power Switch 7 Reactor 22 Power Cord 8 Main Circuit Board 23 Door 9 Horizontal Installation Plate 24 Door Locker 10 Cover 25 Bottom Base 11 Handle 26 Rubber Stand...

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