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COMPONENTS

5

EVOMAX - MULTILINE FLUE KITS

2.4 ASSEMBLY

It is recommended that Evomax applications of the Cascade 

Flue System should be installed in combination with the Ideal 

Frame & Header Kit.
The Polypropylene flue tubes are designed to assemble 

together by push fit connection, a recessed flexible seal is 

incorporated to create a gas tight join.
The seal should be lubricated with water to facilitate assembly. 

Other lubricants must not be used.
The non-return valve is a two part assembly; the valve connector 

and the valve body. The valve connector has an eccentric axis, by 

rotation of the connector the relative position of the boiler and header 

may be adjusted. This feature will accommodate any positional 

tolerance of the header during installation and permit 30-80 models 

and 100-150 models within the same system (Figure 2.5).
The flue extension tube is either 80mm dia or 100mm dia 

according to the models being installed, the supplied flue tube 

length is 500mm.

The header gradient should be 3 degrees falling to the 

condensate drain end to allow adequate condensate drainage; 

to create this slope the extension tubes of adjacent boilers 

must be cut to the required length (Fig 2.6).

Condensate Drain Connection

For the correct termination of the condensate drain refer to 

the advice given with respect to condensate drain acceptable 

practice as provided in the Installation and Servicing 

Instructions provided with the Evomax appliance.
The flue connector is specific to either the 30-80 models 

or 100-150 models, the inner tube is manufactured in 

Polypropylene in accordance with the cascade system. Flue 

connectors with an aluminium inner tube must not be used.

2.7 WIRE RETAINING CLIPS   

To prevent movement of the tube connections by the influence 

of expansion and contraction, securing clips are provided. The 

wire spring clip locates under the rim of the female component 

and is secured by a nut and bolt around the locating spigot, 

this creates a resistance to any opposing force. (Fig 2.9)   
There is one Wire Retaining Clip provided for each of the 

 

flue connections. 
The wire retaining clips must be fitted to every join to ensure 

safe operation of the system.

FIGURE 2.5 ECCENTRIC VALVE 

CONNECTOR POSITIONING

               

Cascade Header

Evomax 30-80

Evomax 100-120

550 mm

550 mm

130 mm

226 mm

 

550mm

Ex

te

ns

io

n T

ube 

Le

ngt

29m

m

d

eg

 

Increase in the 

extension tube 

length required 

between 

adjacent boilers 

= 29mm

2.8 HEADER INSTALLATION   

The Cascade Header is suspended from a ceiling or overhead 

structure by studding attaching to brackets holding the 

circumference of the header duct. There is one bracket and 

stud rod supplied with each of the Starter & Extension Kits. 

(Fig 2.9)
The boiler flue tube of each boiler is secured by a clamp and 

tie rod either to a wall or supporting structure. (Fig 2.9)

FIGURE 2.9  

Support 

Bracket

Clip

Clip

Clip

Clip

FIGURE 2.6 CONDENSATE  

FALL DIMENSIONS

Wire retaining clips are also fitted to the starter kit 

End Cover and Syphon connection (not shown).

Refer to diagrams shown in pages 10-13 for 

correct location of all wire retaining clips. 

Important:

 All wire retaining clips must be fitted 

to the ductwork to ensure safe operation of the 

system.

Содержание Evomax 30

Страница 1: ...ured conform to the safety and performance specification that we require Do not use reconditioned or copy parts that have not been clearly authorised by Ideal For the very latest copy of literature fo...

Страница 2: ...2 GENERAL CONTENTS Introduction 3 Cascade Flue Components 4 Assembly 5 Flue Design 6 Commissioning 9 Starter Kit Components 10 Extension Kit Components 12 NOTE TO THE INSTALLER LEAVE THESE INSTRUCTION...

Страница 3: ...eptable operation of any individual boiler operating at its minimum output under the influence of the total system pressure generated by the adjacent boilers There are optional system configurations t...

Страница 4: ...g clips are also provided to prevent movement of the tube connections by the influence of expansion and contraction These must be fitted to the ductwork to ensure safe operation of the system 2 2 STAR...

Страница 5: ...the 30 80 models or 100 150 models the inner tube is manufactured in Polypropylene in accordance with the cascade system Flue connectors with an aluminium inner tube must not be used 2 7 WIRE RETAINI...

Страница 6: ...ORTANT LEAKAGE OF FLUE PRODUCTS INTO THE ROOM WILL DEPLETE THE OXYGEN LEVEL INHIBIT SAFE COMBUSTION 3 0 7 The flue route should be planned to enable the least directional change one elbow is recommend...

Страница 7: ...d components A A At the maximum system capacity the static pressure generated against the flue resistance at position A must not exceed the value Pmax quoted in Table 3 3 3 3 EVOMAX CASCADE FLUE SYSTE...

Страница 8: ...600 650 0 100 200 300 400 500 600 700 800 900 1000 1100 Mass Flow Rate kg hr Volume Flow Rate mean flue temp 50C cu m hr Cascade Total System Capacity Htot kW Cascade Flow Rate Qmax Cascade Total Sys...

Страница 9: ...of each Evomax model where it differs from standard standalone operation as shown in the Evomax Installation Servicing instructions To convert Evomax operation with the Multiline flue as described th...

Страница 10: ...1 AIR INLET GRILL AL 125 80 H 85 3 1 EXTENSION PP 80x500 4 1 VALVE PP 80 150 5 1 REDUCER EXC PP 150 100 6 1 ELBOW SHORT PP 100 90 7 1 COLLECTOR PP 200x610 1x100 45 8 1 COVER PP 200 CONDENSATE 9 1 SYP...

Страница 11: ...0 150 MP 2 1 AIR INLET GRILL AL 150 100 H 85 3 1 EXTENSION PP 100x500 4 1 VALVE PP 100 150 5 1 REDUCER EXC PP 150 100 6 1 ELBOW SHORT PP 100 90 7 1 COLLECTOR PP 200x610 1x100 45 8 1 COVER PP 200 CONDE...

Страница 12: ...ADAPTER CONCENTRIC PP 80 125 MP 2 1 AIR INLET GRILL AL 125 80 H 85 3 1 EXTENSION PP 80x500 4 1 VALVE PP 80 150 5 1 REDUCER EXC PP 150 100 6 1 ELBOW SHORT PP 100 90 7 1 COLLECTOR PP 200x610 1x100 45 8...

Страница 13: ...ION 1 1 ADAPTER CONCENTRIC PP 100 150 MP 2 1 AIR INLET GRILL AL 150 100 H 85 3 1 EXTENSION PP 100x500 4 1 VALVE PP 100 150 5 1 REDUCER EXC PP 150 100 6 1 ELBOW SHORT PP 100 90 7 1 COLLECTOR PP 200x610...

Страница 14: ...NOTES 14 EVOMAX MULTILINE FLUE KITS...

Страница 15: ...NOTES 15 EVOMAX MULTILINE FLUE KITS...

Страница 16: ...tinuing improvement in the design and performance of its products The right is therefore reserved to vary specification without notice The Ideal Boilers Technical Training Centre offers a series of fi...

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