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16

 

Installation and Servicing

SECTION 1 - GENERAL

The boiler does not normally need a bypass but at 

least some radiators on the heating circuit, of load 

of at least 10% of the minimum boiler output, must 

be provided with twin lockshield valves so that this 

minimum heating load is always available. See note 

regarding thermostatic radiator valves on page 13.

Note. 

Systems incorporating zone valves which could 

completely cut off the flow through the system must 

also include a bypass.

BALANCING

1.

  Set the programmer to ON.

  Close the manual or thermostatic valves on all 

radiators, leaving the twin lockshield valves (on the 

radiators referred to above) in the OPEN position.  

  Turn up the room thermostat and adjust the 

lockshield valve to give an uninterrupted flow 

through the radiator.

  These valves should now be left as set.

2. 

Open all manual or thermostatic radiator valves 

and adjust the lockshield valves on the remaining 

radiators, to give around 20

o

C temperature drop at 

each radiator.

3.

  Adjust  the room thermostat and programmer to 

NORMAL settings. 

1.18 SYSTEM BALANCING

1.19 WATER TREATMENT

CENTRAL HEATING

The Logic range of boilers have an ALUMINIUM alloy heat 

exchanger.

IMPORTANT.

The application of any other treatment to this product 

may render the guarantee of Ideal Boilers Invalid.
Ideal Boilers 

recommend Water Treatment in accordance 

with the Benchmark Guidance Notes on Water Treatment 

in Central Heating Systems.
If water treatment is used 

Ideal Boilers 

recommend only 

the use of 

SCALEMASTER SM-1 PRO, FERNOX, MBI, ADEY 

MC1, SENTINEL X100 or CALMAG CM100 

inhibitors and 

associated water treatment products, which must be used 

in accordance with the manufacturers’ instructions. 

DOMESTIC HOT WATER

1.

 

It is most important that the correct concentration 

of the water treatment products is maintained in 

accordance with the manufacturers’ instructions. 

2.

 

If the boiler is installed in an existing system any 

unsuitable additives MUST  be removed by thorough 

cleansing. BS 7593 details the steps necessary to 

clean a domestic heating system.

3.

 

In hard water areas, treatment to prevent lime scale 

may be necessary -  however the use of artificially 

softened water is NOT  permitted.

4.

 

Under no circumstances should the boiler be fired  

before the system has been thoroughly flushed.

For further information contact:

Fernox Cookson Electronics 

Forsyth Road, Sheerwater, Woking, Surrey GU21 5RZ

+44 (0) 8706 015000
Sentinel Performance Solutions 

The Heath Business & Technical Park 

Runcorn, Cheshire WA7 4QX 

Tel: 0800 389 4670
Scalemaster Water Treatment Products 

Emerald Way, Stone, Staffordshire ST15 0SR 

Tel: +44 (0) 1785 811636
Calmag Ltd. 

Unit 3-6, Crown Works, Bradford Road,  

Sandbeds, Keighley, West Yorkshire BD20 5LN 

Tel: +44 (0) 1535 210320
Adey Professional Heating Solutions

Gloucester Road, Cheltenham GL51 8NR

Tel: +44 (0) 1242 546700

........ SYSTEM REQUIREMENTS - CONT 

 

Domestic Hot Water

1.

  The DHW service must be in accordance with BS.5546 & BS.6700.

2.

  Refer to Table 1 for minimum and maximum working pressures.  In 

areas of low mains water pressures the domestic hot water regulator 

may be removed from the DHW flow turbine cartridge.  Refer to 

Section 3.20.  The boiler will require the flow rate to be set to obtain 

a temperature rise of 35

o

C at the tap furthest from the boiler.

3.

  The boilers are suitable for connection to most types of washing 

machine and dishwasher appliances.

4.

  If the shower/mixer valve does not incorporate non-return valves 

the following must be followed:

a.

 The cold inlet to the boiler is fitted with an approved anti-

     vacuum or syphon non-return valve.

 

b.

 Hot and cold water supplies to the shower are of equal pressure.

5.  Hard Water Areas

 

Where the water hardness exceeds 200mg/litre (200 ppm), it is 

recommended that a proprietary scale reducing device is fitted into the 

boiler cold supply within the requirements of the local water company.

IMPORTANT.

 Provision must be made to accommodate the expansion 

of DHW contained within the appliance.  If the DHW inlet contains a 

back flow prevention device or non-return valve, e.g. a water meter, 

then a mini expansion vessel should be fitted between the device and 

the boiler in the cold inlet pipe.

Cold water, rising main and pipework in exposed areas need to 

be suitably lagged to prevent freezing.

Note.  

DHW Expansion Vessel kit available from Ideal.

In hard water areas where mains water can exceed 200ppm 

Total Hardness (as defined by BS 7593 Table 2) a scale reducing 

device should be fitted into the boiler cold supply within the 

requirements of the local water company. The use of artificially 

softened water, however, is not permitted. 

Ideal Boilers

 recommend the use of Fernox Quantomat, Sentinel 

Combiguard, Calmag CalPhos I scale reducing devices or 

Scalemaster In-line Scale Inhibitor branded Ideal, which must be 

used in accordance with the manufacturers’ instructions. 

Notes.

Содержание LOGIC COMBI C24

Страница 1: ...e Do not use reconditioned or copy parts that have not been clearly authorised by Ideal Boilers For the very latest copy of literature for specification and maintenance practices visit our website www...

Страница 2: ...P1 kW 8 0 8 0 8 0 Auxiliary Electricity Consumption Full Load elmax kW 0 042 0 032 0 029 Part Load elmin kW 0 012 0 013 0 013 Standby PSB kW 0 005 0 005 0 005 Seasonal Space Heating Energy Efficiency...

Страница 3: ...lass VII Class VIII 1 2 1 5 2 3 4 3 5 5 PRODUCT FICHE The energy efficiency of the package of products provided for in this document may not correspond to its actual energy efficiency once installed i...

Страница 4: ...4 Installation and Servicing...

Страница 5: ...19 Ideal Boilers reserve the right to vary specification without notice FOR ANY TECHNICAL QUERIES PLEASE RING THE IDEAL INSTALLER HELPLINE 01482 498704 NOTE BOILER RESTART PROCEDURE To restart the bo...

Страница 6: ...6 Installation and Servicing...

Страница 7: ...anel Removal Replacement 40 3 3 Fan And Venturi Assembly Removal And Cleaning 40 3 4 Burner Removal Cleaning 41 3 5 Cleaning the Condensate Trap Siphon 41 3 6 Cleaning the Heat Exchanger 42 3 7 Reasse...

Страница 8: ...y 26 8 c For ft3 h divide the gross heat input Btu h by the gross C V of the gas Btu ft3 d For m3 h multiply l s by 3 6 Key to symbols GB United Kingdom IE Ireland Countries of destination PMS Maximum...

Страница 9: ...sure record Cold water inlet temp measure record Hot water outlet temp measure record Water flow rate at max setting measure record For condensing boilers only Condensate drain 28 29 For all boilers c...

Страница 10: ...t exchanger in a heated condition This only occurs if the PREHEAT button is pressed and the display reads HOT WATER PREHEAT ON When there is a demand for CH the heating system is supplied at the selec...

Страница 11: ...nection of a control device not approved by Ideal Boilers could invalidate the certification and the normal appliance warranty It could also infringe the Gas Safety Regulations and the above regulatio...

Страница 12: ...full output at inlet pressures as low as 14mb other gas appliances in the property may not be as tolerant When operating pressures are found to be below the minimum meter outlet of 19mb these should b...

Страница 13: ...hermostatic radiator valves are used the space heating temperature control over a living dining area or hallway having a heating requirement of at least 10 of the minimum boiler heat output should be...

Страница 14: ...hat the flue hole is cut accurately e g with a core drill the flue can be installed from inside the building where wall thicknesses do not exceed 600mm Where the space into which the boiler is going t...

Страница 15: ...ny other reason an additional vessel MUST be installed on the return to the boiler Guidance on vessel sizing is given in table above Notes a The method of filling refilling topping up or flushing seal...

Страница 16: ...t Fernox Cookson Electronics Forsyth Road Sheerwater Woking Surrey GU21 5RZ 44 0 8706 015000 Sentinel Performance Solutions The Heath Business Technical Park Runcorn Cheshire WA7 4QX Tel 0800 389 4670...

Страница 17: ...Pipe Gas Injector 211 Injector Assy 214 Venturi 215 Fan 217 Burner 218 Gasket Burner 219 Sump Clean Out Cover 223 Flue Manifold 224 Flue Manifold Top 227 Clamp Retaining Flue Turret 228 Hose Condensat...

Страница 18: ...S Gas Valve Pack 1 Pipe Gas Inlet 2 Washer Gas blue 3 Gas Cock Filling Loop Pack 1 3 8 Top Hat Washer 2 Valve Filling Loop 3 Pipe Filling Loop 4 Washer Fibre 3 8 Return Valve Pack 1 Pipe CH Return 2 W...

Страница 19: ...B 1 2 Pack B Contents Non Telescopic A Flue Terminal B Flue Turret C Rubber Terminal Wall Seal D Cutting Aid E Wall Seal White 2 3 UNPACKING CONT D A D B C E Note This flue system incorporates a remo...

Страница 20: ...o the wall Both wall faces immediately around the cut hole should be flat 2 Drill 2 mounting holes marked from template with a 7 5mm 8mm masonry drill and insert the plastic plugs provided for the wal...

Страница 21: ...t with an air stopper seal Ensure all caps seals are in place Additional Termination Kits available for use with these B packs Flue Deflector Kit The resistance is the equivalent of 1 metre of flue pi...

Страница 22: ...al 1000mm long B Pack Telescopic Cut 75mm Minimum Maximum Minimum Maximum Minimum Maximum Minimum Maximum B Pack Standard 181 556 286 484 601 816 526 741 Plus 1 1m D pack 1131 1506 1236 1434 1551 1766...

Страница 23: ...terminal is uppermost 4 Drill a 3 5mm hole through one of the 2 outer side holes in the outer flue section into the inserted outer flue as shown Take care not to pierce the inner plastic flue Fit scre...

Страница 24: ...l need to be refitted 9 When 1st mark is in line with the wall whilst holding the flue firmly push the white wall sealing flange to the wall until the 2nd of the two marks is just visible If the last...

Страница 25: ...ade using the supplied vertical connector WEATHER PROOFING Where the flue passes through the roof line an adequate seal must be made This is achieved by using either Flat roof weather collar or Univer...

Страница 26: ...enetrate the shaded area of the roof Note The equivalent flue length resistance of the elbow kits are 90o elbow kit 1m 45o elbow kit 0 6m If chimney penetrates dotted area such that A is less than 300...

Страница 27: ...he instructions provided with the vertical connector kit 3 Secure the vertical connector by applying downward pressure on the connector 4 Position the clamp on the top face of the flue manifold and pu...

Страница 28: ...ge point such as an internal soil and vent stack or internal kitchen or bathroom waste pipe etc fig 3 External Drain Connections The use of an externally run condensate drainage pipe should only be co...

Страница 29: ...pipe Water Weather proof insulation Max 3m external pipework Limestone chippings 500 300 25 2 rows of three 12mm holes 25mm centres 50mm from the bottom of the tube facing away from the house Minimum...

Страница 30: ...t the DHW outlet pipe tail to DHW outlet connection ensuring the seal provided is correctly located 3 Fit the filling loop provided between the DHW inlet valve and the CH return valve GAS CONNECTION I...

Страница 31: ...valve and fit the grey cap to the open end 8 Fit the Plug to the free end of the filling loop Note Open all DHW taps to ensure water is flowing freely Once satisfied close all taps Top Up 1 Ensure fi...

Страница 32: ...NG The Logic boiler comes pre fitted with 1 8m of mains cable This must be connected to a permanent live supply and NOT switched by thermostats programmers If the supply cord is damaged it must be rep...

Страница 33: ...t L N Optional Timer Optional Timer DIAGRAM C Use of General Live for Room Stat Optional Room Stat Frost Stat Mains In Frost Room Stat Stat L N Optional Timer DIAGRAM A DIAGRAM B Room Stat with Extern...

Страница 34: ...D X9 X8 OWC OWC OPENTHERM OPENTHERM OPENTHERM 5V CHIP COM BUS TX CHIP COM BUS 24V CHIP COM BUS GND CHIP COM BUS 5V CHIP COM BUS RX MAINS LIVE MAINS NEUTRAL AUXILIARY LIVE IONISATION 2 2 FLOW DHW DHW X...

Страница 35: ...s only 2 22 COMMISSIONING AND TESTING GENERAL Please Note The combustion for this appliance has been checked adjusted and preset at the factory for operation on the gas type defined on the appliance d...

Страница 36: ...ON and check all external controls are calling for heat CENTRAL HEATING 9 Set the CH temp control B to max and turn the mode knob C to The boiler control should now go through its ignition sequence u...

Страница 37: ...show then when the burner lights 2 Close all taps except the furthest one from the boiler and check that the boiler is firing at maximum rate This is factory set to give a DHW temperature rise of appr...

Страница 38: ...s 4 Explain the function and the use of the boiler heating and domestic hot water controls Explain that due to system variations and seasonal temperature fluctuations DHW flow rates temperature rise w...

Страница 39: ...ed 2 Proceed to IMPORTANT CLEANING PROCEDURE 1 Clean the main burner Refer to Section 3 4 2 Clean the heat exchanger condensate trap siphon Refer to Section 3 6 3 Check the main injector for blockage...

Страница 40: ...the front panel 5 Re tighten the two retaining screws 3 3 FAN AND VENTURI ASSEMBLY REMOVAL AND CLEANING 1 Disconnect the electrical leads from the fan 2 Remove the clip from the gas control valve out...

Страница 41: ...ion Care must be taken to ensure that the burner is not placed down upon its face as this may cause damage to the ceramic 6 Brush off any deposits that may be on the ceramic with a SOFT brush 7 Inspec...

Страница 42: ...nition and detection gaps are correct Refer to Sections 3 13 3 14 1 Ignition Electrode Flame Detection Reassemble the boiler in the following order 1 Ensure that the condensate trap siphon is full of...

Страница 43: ...boiler Refer to Section 3 21 THE BOILER MUST NOT BE OPERATED WITHOUT THE FRONT PANEL FITTED 3 9 FAN REPLACEMENT 1 Refer to Section 3 8 2 Disconnect the electrical leads from the fan 3 Remove the clip...

Страница 44: ...rse order ensuring that the new gas seal supplied is located correctly in the injector housing 10 Check that the boiler operates in both DHW CH modes 4 3 3 3 11 BURNER REPLACEMENT 5 5 6 1 See Section...

Страница 45: ...8 Reassemble in reverse order 9 Check the operation of the boiler Refer to Section 2 23 2 24 3 12 RETURN THERMISTOR REPLACEMENT 1 Refer to Section 3 8 2 Unclip the return thermistor from the return p...

Страница 46: ...rode 4 Remove the 2 screws retaining the detection electrode 5 Remove the electrode 6 Fit the new flame detection electrode using the new gasket supplied 7 Reassemble in reverse order 8 Check that the...

Страница 47: ...actuator slot provided and ease out the actuator 3 Before replacing the diverter valve actuator proceed as follows a Ensure that the switched live to the boiler is off and that all DHW taps are shut...

Страница 48: ...eating knob rotate clockwise or anticlockwise to show C for Combi then press RESTART button f Using central heating knob rotate clockwise or anticlockwise to show n for Natural Gas then press restart...

Страница 49: ...3 To drain the primary heat exchanger circuit Open the drain valve and attach a length of hose to the CH drain point 4 After replacing any component on the boiler remove the hose close the drain valv...

Страница 50: ...ction 3 32 4 Firstly increase access area by disconnecting the 22mm pipe connection at top of pump manifold and bottom of heat exchanger and remove pipe Refer to Section 3 26 5 The automatic air vent...

Страница 51: ...y 1 Refer to Section 3 8 2 Drain the boiler Refer to Section 3 21 3 Remove the condensate trap siphon Refer to Section 3 18 4 Remove the electrical plug Refer to Section 3 17 5 Place a flat bladed scr...

Страница 52: ...oiler Refer to Section 2 16 8 Check that the boiler operates in both DHW CH modes 3 30 FLOW THERMISTOR REPLACEMENT 4 3 3 29 CH WATER PRESSURE SWITCH REPLACEMENT 1 Refer to Section 3 8 2 Drain the boil...

Страница 53: ...to correctly match connecting pipe diameters 18 Ensure the trap siphon is filled with water Refer to Section 3 18 19 Refill the boiler and check for leaks Refer to Section 2 16 20 Ensure all gas valv...

Страница 54: ...uit Refer to Section 3 21 8 Remove the retaining clip on the vessel water connection pipe and remove the pipe 9 Support the expansion vessel and unscrew the 2 screws from the securing bracket located...

Страница 55: ...CTION 4 9 RETURN THERMISTOR FAULT GO TO SECTION 4 10 OUTSIDE SENSOR FAULT LOW MAINS VOLTAGE CONTACT ELECTRICITY PROVIDER NEGATIVE DIFFERENTIAL FLOW OR RETURN THERMISTOR FAULT PCB UNCONFIGURED FAULTY O...

Страница 56: ...rectify fault NO YES Is 24Vdc supply available at the Gas Valve YES Check spark generator and associated harness for continuity and visual condition Refer to Section 3 15 Are these functioning correct...

Страница 57: ...these functioning correctly YES Check siphon and condensate drain pipe work for blockage and rectify if necessary Boiler now working OK Check wiring from gas valve to PCB for continuity If the wiring...

Страница 58: ...1 000 1 100 Ohms Is the Thermistor value correct YES Is the wiring securely connected to the low voltage 6 way connector at the front left hand side of the PCB YES Replace PCB Fit a new Thermistor NO...

Страница 59: ...and the PCB Replace PCB Fit a new Outside Sensor NO Securely connect the wiring at the Terminal Block and the PCB Is the wiring securely connected at both the boiler and Outside Sensor YES NO Securel...

Страница 60: ...d the diverter valve motor connected YES YES Check diverter head fully engaged and clip secured onto waterset YES Is diverter stuck in the CH position YES Check and re fit diverter valve actuator head...

Страница 61: ...ils of approved Ideal Parts Distributors are available on www idealparts com Our Parts team are also available to help with your Ideal Spare Parts enquiries on 01482 498665 When calling and to ensure...

Страница 62: ...62 Installation and Servicing SECTION 6 BENCHMARK COMMISSIONING...

Страница 63: ...ons and the data fields on the commissioning checklist completed in full To instigate the boiler guarantee the boiler needs to be registered with the manufacturer within one month of the installation...

Страница 64: ...priate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST CONTROLS Programmable room thermostat Optimum start control Combinati...

Страница 65: ...larly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND Where Possible AND Signature SERVICE 02 AND Where Possible AND Signature SERVICE 03 A...

Страница 66: ...cal Bulletin TB 008 where chimney flues are in voids The ECGA should be of the correct type as specified by BS 7967 Prior to its use the ECGA should have been maintained and calibrated as specified by...

Страница 67: ...bled fixed and supported as per instructions Check that flue and flue terminal are not obstructed Check that no seals e g Those on flue extensions have been displaced during installation Rectify if ne...

Страница 68: ...68 NOTES Installation and Servicing...

Страница 69: ...69 NOTES Installation and Servicing...

Страница 70: ...70 NOTES Installation and Servicing...

Страница 71: ...71 NOTES Installation and Servicing...

Страница 72: ...he code of practice for the installation commissioning servicing of central heating systems Ideal Boilers Ltd PO Box 103 National Avenue Kingston Upon Hull HU5 4JN Tel 01482 492251 Fax 01482 448858 Re...

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