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British Gas RD1

 

Installation & Servicing

7

GENERAL

IMPORTANT. It is absolutely ESSENTIAL to ensure, in
practice, that products of combustion discharging from the
terminal cannot re-enter the building or any other adjacent
building through ventilators, windows, doors, other sources of
natural air infiltration, or forced ventilation/air conditioning.

If this should occur, the appliance MUST  be turned OFF,
labelled 'unsafe' and corrective action taken.

TERMINAL

The terminal assembly can be adapted to accommodate
various wall thicknesses. Refer to Frame 12.

AIR SUPPLY

Detailed recommendations for air supply are given in
BS.5440:2. The following notes are for general guidance:
1. It is NOT necessary to have a purpose provided air vent in

the room or internal space in which the boiler is installed.

2. If the boiler is to be installed in a cupboard or compartment,

permanent air vents are required (for cooling purposes) in

Compartment Installations
A compartment used to enclose the boiler MUST be
designed and constructed specially for this purpose.
An existing cupboard or compartment may be used, provided
it is modified for the purpose.

In both cases details of essential features of cupboards/
compartment design, including airing cupboard installation,
are to conform to the  following :

!

BS. 6798.

!

The position selected for installation MUST allow adequate
space for servicing in front of the boiler and for air circulation
around the boiler. Refer to 'Air Supply' on pages 7 & 8.

!

For the minimum clearances required for safety and
subsequent service refer to the Wall mounting diagram,
Frame 2. In addition, sufficient space may be required to
allow lifting access to the wall mounting plate.

GAS SUPPLY

The local gas supplier should be consulted, at the installation
planning stage, in order to  establish the availability of an
adequate supply of gas. An existing service pipe must NOT
be used without prior consultation with the local gas supplier.

The boiler is to be installed only on a gas supply with a
governed meter.

A gas meter can only be connected by the local gas supplier
or by a local regional contractor.

An existing meter should be checked, preferably by the gas
supplier, to ensure that the meter is adequate to deal with the
rate of gas supply required. A MINIMUM pressure of 20 mbar
MUST be available at the boiler inlet with the boiler
operating.

Installation pipes MUST be fitted in accordance with BS.
6891. Pipework from the meter to the boiler MUST be of an
adequate size. 3100 models should be piped in 22mm
minimum. The final 1 metre may be run in 15mm if it is
visible.

The complete installation MUST be tested for gas soundness
and purged as described in the above code.

FLUE INSTALLATION

Pluming may occur at the terminal so terminal positions
which cause a nuisance should be avoided

The flue must be installed in accordance with the
recommendations of BS. 5440-1:2000.

The following notes are intended for general guidance:-

1. The boiler MUST be installed so that the terminal is

exposed to external air.

2. It is important that the position of the terminal allows the

free passage of air across it at all times.

3. Minimum acceptable spacing from the terminal to

obstructions and ventilation openings are specified in
Table 3.

4. Where the lowest part of the terminal is fitted less than 2m

(6'6") above a balcony, above ground or above a flat roof to
which people have access then the terminal MUST be
protected by a purpose designed guard.

Terminals guards are available from boiler suppliers - ask
for TFC Flue Guard, Model K1.
In case of difficulty seek advice from:

Grasslin (UK)  Ltd.,
Tower House, Vale Rise, Tonbridge, Kent TN9 1TB.
Telephone No. 01732 359 888, Fax No. 01732 354 445
www.tfc-group.co.uk

Ensure that the guard is fitted centrally.

5. The air inlet/products outlet duct and the terminal of the boiler

MUST NOT be closer than 25mm (1") to combustible
material. Detailed recommendations on the protection of
combustible material are given in BS.5440-1:2000.

Table 3 - Balanced flue terminal position

 Approved Manufacturer’s Clearances

Terminal Position

Minimum Spacing

1a. Directly BELOW an opening, air brick,

opening window, etc.

300 mm (12")

1b. Directly ABOVE an opening, air brick,

opening window, etc.

300 mm (12")

1c. HORIZONTALLY to an opening,

air brick,opening window, etc.

300 mm (12")

2.

Below guttering, drain pipes or soil
pipes

25 mm

( 1")

3.

Below eaves

25 mm

( 1")

4.

Below balconies or a car port roof

25  mm

( 1")

5.

From vertical drain pipes or soil pipes

25 mm

( 1")

6.

From an internal or external corner or
to a boundary alongside the terminal

25 mm

( 1")

7.

Above adjacent ground, roof or
balcony level

300  mm (12")

8.

From a surface or a boundary
facing the terminal

600 mm (24")

9.

From a terminal facing a terminal

1200  mm (48")

10. From an opening in a car port

(e.g. door or window) into dwelling

1200 mm (48")

11. Vertically from a terminal on the

same wall

1500 mm (60")

12. Horizontally from a terminal on the wall 300 mm (12")

Содержание British Gas 330 RD1

Страница 1: ...INSTALLATION M A N U A L British Scottish Gas RD1 the wall hung boiler Wall hung gas fired fanned flue boiler Installers guide to central heating boilers SERVICING 330 3100 RD1...

Страница 2: ...Complete range There are 7 models in the range All models include a Downward Routing Pipe Kit and an overheat thermostat Full system suitability Most models are suitable for connection to pumped open...

Страница 3: ...45 1 5 Electrical supply 230 V 50 Hz Boiler power consumption 150W Fuse rating External 3A Internal F2A to BS 4265 Water content litre gal 2 7 0 6 3 65 0 8 4 65 1 0 4 65 1 0 Dry Weight kg lb 40 9 90...

Страница 4: ...this case are concentric The fan is down stream of the combustion chamber I2H An appliance designed for use on 2nd Family gas Group H only B G Certified P I No 87 BL 27 Destination Countries GB Natura...

Страница 5: ...t water boilers of rated input not exceeding 60 kW BS 5449 Forced circulation hot water systems BS 5546 Installation of gas hot water supplies for domestic purposes 2nd Family Gases BS 7593 Treatment...

Страница 6: ...the space in which the boiler is to be installed must be at least wide enough to accommodate the tool c If using the Complete Sealed System Unit then refer to the instructions packed with the unit fo...

Страница 7: ...g Installation pipes MUST be fitted in accordance with BS 6891 Pipework from the meter to the boiler MUST be of an adequate size 3100 models should be piped in 22mm minimum The final 1 metre may be ru...

Страница 8: ...sing mains electricity should be so situated that it cannot be touched by a person using the bath or shower See Frame 31 for details the cupboard compartment at both high and low levels The air vents...

Страница 9: ...a domestic circulator capable of providing an 11 C 20 F temperature differential e g Grundfos UPS 15 50 or equivalent The vertical distance between the pump and feed expansion cistern MUST comply with...

Страница 10: ...st be connected at a point close to the inlet side of the pump the connecting pipe being not less than 15mm 1 2 nominal size and not incorporating valves of any sort b The vessel capacity must be adeq...

Страница 11: ...valve and a stop valve with an automatic air vent connected between them the stop valve being located between the system and the automatic air vent The stop valve may remain open during normal operati...

Страница 12: ...ravity horizontal pipes should be ABOVE ceiling level and as SHORT as possible A MINIMUM inclination of 25mm per 3m run 1 per 10 is required to avoid air locks If these conditions cannot be met pumped...

Страница 13: ...ted below Wall mounting template Wall mounting plate Side outlet terminal mounting plate Flue extension tube Boiler sealing ring Flue elbow Downward routing pipe kit Boiler Hardware Pack Contents 50mm...

Страница 14: ...applicable the extension flue box es 10 PACKAGING AND CASING REMOVAL 11 DOWNWARD ROUTING PIPE KIT Product Qty Downward pipe routing bracket 2 off M8 Spacing pillar 1 off M5 Spacing pillar 1 off Panel...

Страница 15: ...t with the support bracket It is MOST IMPORTANT that the boiler is installed in a vertical position Flue length mm Accessories Product No Up to 600 B Pack 1 off 150 308 600 to 1550 B Pack 1 off D Pack...

Страница 16: ...d in a separate kit must be used These brackets are secured to the wall mounting plate and it is essential to use only those holes as shown on the wall mounting template 1 An optional flue duct extens...

Страница 17: ...Flue extension ducts 1 Cut the flue hole preferably with a 125mm 5 core boring tool ensuring that the hole is square to the wall If the hole has been accurately cut with a drill then making good the...

Страница 18: ...e outer flue duct This ensures correct alignment of the flue terminal 4 Stick the self adhesive foam strip provided in the hardware pack onto the flue immediately behind the boiler sealing ring 21 FIT...

Страница 19: ...blanking plate from the direction required and use this to blank off the rear outlet Side and rear flue 2 Lift the boiler onto the wall mounting plate hooks as shown Do not use the burner controls fo...

Страница 20: ...50 B Pack 1 off D Pack 1 off see Frame 12 1550 to 2500 B Pack 1 off D Pack 2 off see Frame 12 2500 to 3000 B Pack 1 off D Pack 3 off see Frame 12 Note Side flue shown 26 FLUE EXTENSION DUCTS For flue...

Страница 21: ...Hz is required All external controls and wiring must be suitable for mains voltage Wiring should be in 3 core PVC insulated sheathed cable not less than 0 75mm2 24 x 0 2mm to BS 6500 Table 16 Wiring R...

Страница 22: ...e wired in parallel with the control s to be overridden Refer to Frame 38 4 If a proprietary system is used follow the instructions supplied by the manufacturer Advice on required modifications to the...

Страница 23: ...w or or r b b r r w w b br y y y g y g y g pky w pk y r r r w y g 34 PICTORIAL WIRING IMPORTANT No system controls to be wired in this mains supply Notes 1 Some earth wires are omitted for clarity En...

Страница 24: ...terminals on thermostats see the manufacturer s literature 3 This is a fully controlled system set the boiler thermostat to maximum 4 Switchmaster Smiths valves are similar but note that the GREY wire...

Страница 25: ...should suffice for all systems which do not use the OFF terminals of the programmer Diagram B shows a change over frost stat which will cover most systems which do use CH OFF If however on such a sys...

Страница 26: ...wing the control box back into its working position 6 Switch the electricity supply ON and check that all external controls are calling for heat 7 Press the boiler reset switch H and the overheat ther...

Страница 27: ...service contract yourself or alternatively offer to the customer the benefits of the British Gas Services details of which are outlined in the household pack supplied with this boiler After completin...

Страница 28: ...the burner downwards to disengage the retention tab Remove the burner to a safe place for inspection and cleaning 2 Remove the fixing screws and swing the control box down into the servicing position...

Страница 29: ...lue elbow and flue connector Disconnect the flue connector from the elbow and slide into the flue Remove the flue elbow 5 Disconnect the silicon rubber tube from the rear of the collector hood 6 Slack...

Страница 30: ...etailed in Frame 48 and ensuring that there is an inlet pressure of 20 mbar available the pilot does not light then contact British Gas Services Relight in accordance with Initial Lighting Frame 40 52...

Страница 31: ...of the switch 12 Press in the 2 side retaining clips and remove the switch 13 Replace and reassemble in reverse order 14 Check the operation of the boiler 54 CONTROL POTENTIOMETER THERMISTOR SENSOR LE...

Страница 32: ...he burner 4 At this stage the main burner injector can be removed checked cleaned or replaced as required Ensure that an approved jointing compound is used sparingly 5 Fit the new burner ensuring that...

Страница 33: ...hdraw from the control box 6 Fit the new PCB and reassemble in reverse order 7 Check the operation of the boiler Fuse To change the fuse prise the top off the holder and disengage the fuse Refer to Fr...

Страница 34: ...6 3 Drain the system 4 Disconnect the water connections If compression fittings are used then cut the pipes both above and below the fittings in order to allow the heat exchanger assembly to be remove...

Страница 35: ...S NO Change pressure switch Is fault corrected Is the boiler casing correctly fitted Does the main burner light NO YES YES Does the hot surface igniter turn off NO Is there a gas supply to the boiler...

Страница 36: ...71 441 18 308 317 Detection electrode complete with lead and backnut 410 mm lg 1 171 442 18 1 Hot surface igniter 330 340 1 171 973 18 2 Hot surface igniter 350 380 3100 1 171 490 19 E58 681 Control b...

Страница 37: ...ARTS LEGEND Numbers up to 51 relate to the B G spares list 10 Burner manifold 11 Air box and pilot assembly 12 Main burner 13 Main burner injector 67 BURNER ASSEMBLY Exploded View 16 Pilot shield 17 G...

Страница 38: ...LIST OF PARTS LED 1 LED 2 LED 3 LED 4 23A Fuse 21A Cla 2710 58A 26 LEGEND 19 Control box 21A Thermostat potentiometer 26 Thermostat knob 23A Printed circuit board 58A Lockout reset switch 68 CONTROL B...

Страница 39: ...British Gas RD1 Installation Servicing 39 NOTES...

Страница 40: ...British Gas by Ideal Boilers British Gas Services Limited Registered in England No 3141243 Registered Office Millstream Maidenhead Road Windsor Berkshire SL4 5GD British Gas Services Ltd has made eve...

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