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8

 British Gas RD1

 

Installation & Servicing

GENERAL

Maximum boiler operating temperature should be 82

o

C (180

o

F).

WATER TREATMENT

These boilers incorporate a cast iron heat exchanger.  As part of
the installation the central heating system should be thoroughly
flushed with appropriate water treatment in order to comply with
BS7593:1992.

British Gas Services recommend the use of Fernox or Betz
Dearborn water treatment products which must be used in
accordance with the manufacturers instructions. For further
information contact :-
Fernox Manufacturing. Co. Ltd, Tandem House, Marlowe Way,
Croydon, Surrey CRO 4XS, tel 0870 601 5000       or
Betz Dearborn Ltd, Widnes, Cheshire, tel. 0151 424 5351

IMPORTANT.  Any other treatment for this product may render the
guarantee of British Gas Services INVALID.

Notes.
1. 
If an inhibitor is used, and in hard water areas where treatment

to prevent lime deposits is necessary, it is most important that
the water treatment MUST be maintained at the correct
concentrations recommended by the treatment manufacturer.

2. Artificially softened water must not be used in the system,

under any circumstances

.

THERMOSTATIC RADIATOR VALVES

British Gas Services recommend that heating systems
utilising full thermostatic radiator valve control of temperature in
individual rooms should also be fitted with a room thermostat
controlling the temperature in a space served by radiators not
fitted with such a valve as stated in BS. 5449.

When thermostatic radiator valves are used, the space heating
temperature control over a living / dining area or hallway having
a heating requirement of at least 10% of the boiler heat output
should be achieved using a room thermostat, whilst other
rooms are individually controlled by thermostatic radiator
valves. However, if the system employs thermostatic radiator
valves on all radiators, or two port valves without end switches,
then a bypass must be fitted to ensure a flow of water should
all valves be in the closed position.

ELECTRICAL SUPPLY

W A R N I N G .
The appliance MUST  be efficiently earthed.

Wiring external to the appliance MUST be in accordance with
the current I.E.E. (BS.7671) Wiring Regulations and any local
regulations which apply.

The point of connection to the mains should be readily
accessible and adjacent to the boiler, except that for bathroom
installations; the point of connection to the mains MUST be
situated outside of the bathroom.

Note.
Where a room sealed appliance is installed in a room
containing a bath or shower then the appliance and any
electrical switch or appliance control utilising mains electricity
should be so situated that it cannot be touched by a person
using the bath or shower. See Frame 31 for details.

the cupboard/compartment, at both high and low levels. The
air vents must either communicate with room/internal space,
or be direct to outside air. The minimum effective areas of the
permanent air vents, required in the cupboard/compartment,
are specified in Table 4 and are related to maximum rated
heat input.

3. Both air vents MUST communicate with the same room or

internal space or MUST be on the same wall to outside air.

4. In siting the air vents care must be taken to avoid the freezing

of pipework.

Table 5 - Water flow rate and pressure loss

Boiler Size

330

340

350

360

370

380

3100

Pressure

kPa  2.2 2.07 3.15 4.17 5.49 7.74 10.62

Loss

m 0.23 0.21 0.32 0.42 0.56 0.79

1.08

ft 0.74 0.69 1.05 1.39 1.83 2.58 3.54

WATER CIRCULATION SYSTEM

The boiler must NOT be used for direct hot water supply. For the
types of system and correct piping procedure refer to
'Introduction' and Frame 1.

The central heating system should be in accordance with
BS.6798 and, in addition, for Smallbore and Microbore systems,
BS. 5449.

The domestic hot water system, if applicable, should be in
accordance with the relevant recommendations of BS. 5546.
Copper tubing to BS. 2871:1 is recommended for water carrying
pipework.

The hot water storage cylinder MUST  be of the indirect type and
should preferably be manufactured of copper.

Single feed, indirect cylinders are not recommended and MUST
NOT be used on sealed systems.

The hot water cylinder and ancillary pipework, not forming part
of the useful heating surface, should be lagged to prevent heat
loss and any possible freezing - particularly where pipes run
through roof spaces and ventilated under floor spaces.

Boilers not fitted to a sealed  system must be vented.

IMPORTANT

A minimum length of 1m of copper pipe MUST be fitted to both
flow and return connections from the boiler before connection to
any plastic piping.  This applies to ALL types of installation.

Draining taps MUST be located in accessible positions, which
permit the draining of the whole system - including the boiler
and hot water storage vessel. They should be at least 

1/2" BSP

nominal size and be in accordance with BS. 2879.

The boiler is fitted with a special drain plug, which is provided,
to drain the BOILER ONLY, in the event of the system drain plug
being unable to do so. The hydraulic resistance of the boilers,
at MAXIMUM OUTPUT with 11

o

C (20

O

F) temperature differential,

are shown in Table 5.

Table 4 - High and low vent areas

Boiler

Air from room/internal

Air direct from

space, cm (in

2

 )

outside, cm (in

2

)

330

 102

(16)

 51

(8)

340

135

(21)

 68

(11)

350

170

(26)

 83

(13)

360

198

(31)

 102

(16)

370

231

(36)

116

(18)

380

264

(41)

132

(21)

3100

340

(52)

170

(26)

Содержание British Gas 330 RD1

Страница 1: ...INSTALLATION M A N U A L British Scottish Gas RD1 the wall hung boiler Wall hung gas fired fanned flue boiler Installers guide to central heating boilers SERVICING 330 3100 RD1...

Страница 2: ...Complete range There are 7 models in the range All models include a Downward Routing Pipe Kit and an overheat thermostat Full system suitability Most models are suitable for connection to pumped open...

Страница 3: ...45 1 5 Electrical supply 230 V 50 Hz Boiler power consumption 150W Fuse rating External 3A Internal F2A to BS 4265 Water content litre gal 2 7 0 6 3 65 0 8 4 65 1 0 4 65 1 0 Dry Weight kg lb 40 9 90...

Страница 4: ...this case are concentric The fan is down stream of the combustion chamber I2H An appliance designed for use on 2nd Family gas Group H only B G Certified P I No 87 BL 27 Destination Countries GB Natura...

Страница 5: ...t water boilers of rated input not exceeding 60 kW BS 5449 Forced circulation hot water systems BS 5546 Installation of gas hot water supplies for domestic purposes 2nd Family Gases BS 7593 Treatment...

Страница 6: ...the space in which the boiler is to be installed must be at least wide enough to accommodate the tool c If using the Complete Sealed System Unit then refer to the instructions packed with the unit fo...

Страница 7: ...g Installation pipes MUST be fitted in accordance with BS 6891 Pipework from the meter to the boiler MUST be of an adequate size 3100 models should be piped in 22mm minimum The final 1 metre may be ru...

Страница 8: ...sing mains electricity should be so situated that it cannot be touched by a person using the bath or shower See Frame 31 for details the cupboard compartment at both high and low levels The air vents...

Страница 9: ...a domestic circulator capable of providing an 11 C 20 F temperature differential e g Grundfos UPS 15 50 or equivalent The vertical distance between the pump and feed expansion cistern MUST comply with...

Страница 10: ...st be connected at a point close to the inlet side of the pump the connecting pipe being not less than 15mm 1 2 nominal size and not incorporating valves of any sort b The vessel capacity must be adeq...

Страница 11: ...valve and a stop valve with an automatic air vent connected between them the stop valve being located between the system and the automatic air vent The stop valve may remain open during normal operati...

Страница 12: ...ravity horizontal pipes should be ABOVE ceiling level and as SHORT as possible A MINIMUM inclination of 25mm per 3m run 1 per 10 is required to avoid air locks If these conditions cannot be met pumped...

Страница 13: ...ted below Wall mounting template Wall mounting plate Side outlet terminal mounting plate Flue extension tube Boiler sealing ring Flue elbow Downward routing pipe kit Boiler Hardware Pack Contents 50mm...

Страница 14: ...applicable the extension flue box es 10 PACKAGING AND CASING REMOVAL 11 DOWNWARD ROUTING PIPE KIT Product Qty Downward pipe routing bracket 2 off M8 Spacing pillar 1 off M5 Spacing pillar 1 off Panel...

Страница 15: ...t with the support bracket It is MOST IMPORTANT that the boiler is installed in a vertical position Flue length mm Accessories Product No Up to 600 B Pack 1 off 150 308 600 to 1550 B Pack 1 off D Pack...

Страница 16: ...d in a separate kit must be used These brackets are secured to the wall mounting plate and it is essential to use only those holes as shown on the wall mounting template 1 An optional flue duct extens...

Страница 17: ...Flue extension ducts 1 Cut the flue hole preferably with a 125mm 5 core boring tool ensuring that the hole is square to the wall If the hole has been accurately cut with a drill then making good the...

Страница 18: ...e outer flue duct This ensures correct alignment of the flue terminal 4 Stick the self adhesive foam strip provided in the hardware pack onto the flue immediately behind the boiler sealing ring 21 FIT...

Страница 19: ...blanking plate from the direction required and use this to blank off the rear outlet Side and rear flue 2 Lift the boiler onto the wall mounting plate hooks as shown Do not use the burner controls fo...

Страница 20: ...50 B Pack 1 off D Pack 1 off see Frame 12 1550 to 2500 B Pack 1 off D Pack 2 off see Frame 12 2500 to 3000 B Pack 1 off D Pack 3 off see Frame 12 Note Side flue shown 26 FLUE EXTENSION DUCTS For flue...

Страница 21: ...Hz is required All external controls and wiring must be suitable for mains voltage Wiring should be in 3 core PVC insulated sheathed cable not less than 0 75mm2 24 x 0 2mm to BS 6500 Table 16 Wiring R...

Страница 22: ...e wired in parallel with the control s to be overridden Refer to Frame 38 4 If a proprietary system is used follow the instructions supplied by the manufacturer Advice on required modifications to the...

Страница 23: ...w or or r b b r r w w b br y y y g y g y g pky w pk y r r r w y g 34 PICTORIAL WIRING IMPORTANT No system controls to be wired in this mains supply Notes 1 Some earth wires are omitted for clarity En...

Страница 24: ...terminals on thermostats see the manufacturer s literature 3 This is a fully controlled system set the boiler thermostat to maximum 4 Switchmaster Smiths valves are similar but note that the GREY wire...

Страница 25: ...should suffice for all systems which do not use the OFF terminals of the programmer Diagram B shows a change over frost stat which will cover most systems which do use CH OFF If however on such a sys...

Страница 26: ...wing the control box back into its working position 6 Switch the electricity supply ON and check that all external controls are calling for heat 7 Press the boiler reset switch H and the overheat ther...

Страница 27: ...service contract yourself or alternatively offer to the customer the benefits of the British Gas Services details of which are outlined in the household pack supplied with this boiler After completin...

Страница 28: ...the burner downwards to disengage the retention tab Remove the burner to a safe place for inspection and cleaning 2 Remove the fixing screws and swing the control box down into the servicing position...

Страница 29: ...lue elbow and flue connector Disconnect the flue connector from the elbow and slide into the flue Remove the flue elbow 5 Disconnect the silicon rubber tube from the rear of the collector hood 6 Slack...

Страница 30: ...etailed in Frame 48 and ensuring that there is an inlet pressure of 20 mbar available the pilot does not light then contact British Gas Services Relight in accordance with Initial Lighting Frame 40 52...

Страница 31: ...of the switch 12 Press in the 2 side retaining clips and remove the switch 13 Replace and reassemble in reverse order 14 Check the operation of the boiler 54 CONTROL POTENTIOMETER THERMISTOR SENSOR LE...

Страница 32: ...he burner 4 At this stage the main burner injector can be removed checked cleaned or replaced as required Ensure that an approved jointing compound is used sparingly 5 Fit the new burner ensuring that...

Страница 33: ...hdraw from the control box 6 Fit the new PCB and reassemble in reverse order 7 Check the operation of the boiler Fuse To change the fuse prise the top off the holder and disengage the fuse Refer to Fr...

Страница 34: ...6 3 Drain the system 4 Disconnect the water connections If compression fittings are used then cut the pipes both above and below the fittings in order to allow the heat exchanger assembly to be remove...

Страница 35: ...S NO Change pressure switch Is fault corrected Is the boiler casing correctly fitted Does the main burner light NO YES YES Does the hot surface igniter turn off NO Is there a gas supply to the boiler...

Страница 36: ...71 441 18 308 317 Detection electrode complete with lead and backnut 410 mm lg 1 171 442 18 1 Hot surface igniter 330 340 1 171 973 18 2 Hot surface igniter 350 380 3100 1 171 490 19 E58 681 Control b...

Страница 37: ...ARTS LEGEND Numbers up to 51 relate to the B G spares list 10 Burner manifold 11 Air box and pilot assembly 12 Main burner 13 Main burner injector 67 BURNER ASSEMBLY Exploded View 16 Pilot shield 17 G...

Страница 38: ...LIST OF PARTS LED 1 LED 2 LED 3 LED 4 23A Fuse 21A Cla 2710 58A 26 LEGEND 19 Control box 21A Thermostat potentiometer 26 Thermostat knob 23A Printed circuit board 58A Lockout reset switch 68 CONTROL B...

Страница 39: ...British Gas RD1 Installation Servicing 39 NOTES...

Страница 40: ...British Gas by Ideal Boilers British Gas Services Limited Registered in England No 3141243 Registered Office Millstream Maidenhead Road Windsor Berkshire SL4 5GD British Gas Services Ltd has made eve...

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