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MANUAL for kg20   kg6   kg6 bAsic

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geNerAL iNforMATioN

• cleaning in industry 

 2

DrY ice bLAsTiNg  
– HoW iT oPerATes

• method  

 3

• the cleaning effect of dry ice pellets   3

sAfeTY regULATioNs 

 

• general  

 4

• Personnel 

Qualifications 

 4

• security and risk 

 4

• precautions during blasting 

 4

• co

2

 concentrations 

5

• static electricity 

6

• danger of burns 

6

• danger of thrown loose objects 

6

• noise 

6

• danger of congelation 

7

• dust 

7

• danger of congelation 

7

UsiNg THe MAcHiNe 

 

8

MAcHiNe oPerATioN 

8

• on/off 

9

• dry ice dispensing 

9

• filling up with dry ice 

9

• adjustment of air pressure 

9

MAcHiNe iLLUsTrATioNs

 

10

•  Vibrator speed 

10

• lifting precautions 

11

coNTroL PANeL 

12

bATTerY cHArgiNg 

13

kg20 coNTroL fUNcTioNs 

14

bLAsTiNg Hose 

15

bLAsTiNg gUN 

15

sTArTiNg THe icebLAsT MAcHiNe

• setting up 

16

• dry ice check 

16

• the Working posture of the operator  16
• starting 

16

sHUTTiNg DoWN  
THe icebLAsT MAcHiNe  

17

eMergeNcY sToP 

17

fAiLUre/fAULTs 

17

MAiNTeNANce 

19

• daily before starting the machine 

19

• after 100 hours’ operation 

19

• after 500 hours’ operation 

19

De-iNsTALLATioN, rePAir  

20

• repair 

20

sPAre PArTs 

20

• standard spare parts package
 

(users) 

20

TroUbLe sHooTiNg 

21

NoZZLe seLecTioN  
AND Air coNsUMPTioN 

23

• nozzle diameter and spread angle 

23

• example of use of the table 

23

• air consumption table 

24

TecHNicAL DATA

• iceblast Kg20s 

25

• iceblast Kg6s 

26 

• iceblast Kg6 basic 

27 

MANUAL for kg20   kg6   kg6 bAsic

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2

“  Dry ice pellets are non-toxic, 

non-abrasive and free of moisture. 

Therefore, dry ice  

blasting is applicable for a large 

number of industries. ”

geNerAL iNforMATioN

the dry ice blasting machine and its accessories 
have been developed with the aim of supplying 
cleaning equipment which will minimise conse-
quential cleaning costs, and which also combines 
the best characteristics of sand blasting and steam 
cleaning. 

the dry ice process provides the dry cleaning 
process familiar in steam cleaning where thermal  
effects loosen impurities. the dry ice blasting  
machine now developed offers equipment which 
with a totally dry cleaning process not only removes 
impurities from the surfaces being cleaned; it also 
leaves no waste products. the blasting/cleaning 
medium itself evaporates. this means that in most 
cases the process can be used for cleaning machin-
ery – without dismantling, and as a rule without 
having to cover adjacent plant. 

cleaning in industry

in industrial processes it is often impossible to avoid 
production apparatus from getting dirty, with the 
consequent impairment of production reliability, 
product quality, and the safety of personnel.  
thus, regular and preventive cleaning of production 
apparatus becomes part of many company plans to 
achieve problem-free production. 

production and maintenance crews all over the 
world therefore constantly seek cleaning methods 
which increase product quality, which are  
cost-saving, and which at the same time are 
environmentally sound. in today’s high-tech and 
often highly automated plant, traditional cleaning 
methods are not always the optimum. 
 
they place extra load on machines, personnel and 
the environment, or involve extensive dismantling to 
ensure that cleaning will not cause damage. dry ice 

blasting provides a gentle, dry and 

efficient

 

cleaning

 

process that leaves no waste products behind it, i.e. 
undesired substances that might penetrate into or 
be deposited on machine components. 

this means that cleaning by dry ice blasting 
becomes an excellent alternative to cleaning with 
traditional equipment. 

Содержание IceBlast KG20

Страница 1: ...IceBlast KG6 IceBlast KG20 MANUAL for kg20 kg6 kg6 bAsic Uk Us IceBlast KG20 IceBlast KG6 IceBlast KG6 Basic...

Страница 2: ...r pressure 9 MAcHiNe iLLUsTrATioNs 10 Vibrator speed 10 lifting precautions 11 coNTroL PANeL 12 bATTerY cHArgiNg 13 kg20 coNTroL fUNcTioNs 14 bLAsTiNg Hose 15 bLAsTiNg gUN 15 sTArTiNg THe icebLAsT MAc...

Страница 3: ...without having to cover adjacent plant cleaning in industry in industrial processes it is often impossible to avoid production apparatus from getting dirty with the consequent impairment of productio...

Страница 4: ...ich forces the dry ice through a hose to the blasting gun in the gun the air stream is accelerated and with it the velocity of the dry ice pellets they leave the nozzle of the blasting gun at very hig...

Страница 5: ...eTY regULATioNs general this manual contains instructions and safety regula tions which must be followed on starting operating and servicing the dry ice blasting machine it is important that the manua...

Страница 6: ...oom where such a risk might be present is well ventilated Note that low co2 concentrations 3 5 result in headaches and rapid breathing co2 concentrations of 7 10 produce headaches and nausea and may l...

Страница 7: ...bjects being thrown back Therefore small objects must be firmly secured before blasting and loose objects must not be left in the area where the cleaning process is to take place the operator must alw...

Страница 8: ...ger of congelation When using the blasting equipment the operator must wear gloves in order to eliminate the risk of congelation by contact between dry ice and unpro tected skin read the health and sa...

Страница 9: ...e and cleaning object static electricity can be generated and create sparking the control cabinet which houses the electrical controls must only be opened when the mains con nection has been cut off t...

Страница 10: ...tion kg 15 to 40 lbs 33 to 88 kg20 Dry ice Dispensing dry ice quantity per hour can be adjusted by pressing or kg 16 to 55 lbs 36 to 122 filling up with Dry ice The dry ice tank in the machine must be...

Страница 11: ...machine is ready for operation the valve opens for blasting air every time the trigger switch on the blasting gun is activated When the trigger is released the valve cuts off the air stream regulator...

Страница 12: ...e is ensured by the use of high quality components throughout DrY ice MAcHiNe 6 When lifting with a forklift the forks must be inserted under the machine frame the cabinet bottom plate must not be loa...

Страница 13: ...ure the working pressure to be used adjust the pressure that gives the correct cleaning effect when the gun is activeted this pressure determines the velocity at which the dry ice strikes the object b...

Страница 14: ...ce it by a new battery iMPorTANT before putting the machine into operation the battery must be charged for 6 hours after that recharging will normally last approx 5 hours the battery indicator on the...

Страница 15: ...T T o T service Volume ice quantity per hour can be adjusted by pressing or kg 16 1 to 55 lbs 35 8 to 122 c o T current operation Time can be reset by pressing r and holding it for approx 10 sec T o...

Страница 16: ...onnecting the blasting hose to the ice gun electrical ice gun plug male for electrical socket female on the blasting hose 6 standard 7 mm blasting nozzle interchangeable gun trigger switch Starts stop...

Страница 17: ...dry ice for the cleaning process must be applied into the built in dry ice tank this can be done while the machine is in operation it is recommended that the dry ice tank be run empty for each fillin...

Страница 18: ...e the system make sure that the emergency stop is in off position when pushed in disconnect the main air supply avoid kinking the blasting hose especially when rolling it up eMergeNcY sToP activation...

Страница 19: ...7 plug with earth the control circuit uses 24 V in the off position the emergency switch cuts off voltage to the control circuits but does not make the machine voltage free the machine is only voltage...

Страница 20: ...lations 4 examine electrical plugs for damage and replace them if necessary 5 check to ensure that the batteries are fully charged After 00 Hours operation 1 examine connections for wear and tear or o...

Страница 21: ...pplied by the manufacturer of the machine may be used in order to comply with the terms of the warranty and for safety reasons repairs other than those stated above require special equipment and there...

Страница 22: ...attery is fully charged and correctly connected for more information see page 13 release the emergency button pull outwards and make sure it can turn activate the blasting gun check the machine is pro...

Страница 23: ...lly turn into ice and produce more blockages empty the pellet tank and let the vibrator unfreeze or warm it up with hot air make sure that the internal air pressure supplied to the vibrator is at leas...

Страница 24: ...sired pressure in the nozzle velocity of the dry ice pellets for guidance on possible combinations Air consumption Table the marked areas in the table indicate the combi nations used for most cleaning...

Страница 25: ...e bar 2 6 0 2 6 0 0 2 6 2 2 2 6 2 0 0 6 0 2 0 2 2 0 0 2 2 2 6 2 6 6 2 0 6 2 6 6 0 2 0 6 6 6 0 0 2 0 2 6 6 6 6 0 2 6 Air coNsUMPTioN TAbLe psi 2 02 6 60 20 2 2 2 2 2 2 6 6 2 06 6 2 6 6 60 06 20 66 0 20...

Страница 26: ...essed air must be kept clean and free of oil foreign bodies and water Power consumption 110 230 V ac 50 60 hz 24 V handy rechargeable interchangeable battery and battery charger single Hose system Noi...

Страница 27: ...ing on nozzle combination compressed Air connection 3 4 claw coupling the compressed air must be kept clean and free of oil foreign bodies and water Power consumption 110 230 V ac 50 60 hz 24 V handy...

Страница 28: ...cfm 35 175 depending on nozzle combination compressed Air connection 3 4 claw coupling the compressed air must be kept clean and free of oil foreign bodies and water Power consumption 110 230 V ac 50...

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