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22

PRINCIPLE OF OPERATION

In the cube ice makers the water used to make the ice is
kept constantly in circulation by an electric water pump
which primes it to the spray system nozzles from where it
is diverted into the molds of the evaporator. A smoll quan-
tity of the evaporator.
A small quantity of the sprayed water freezes into ice; the
rest of it cascades by gravity into the sump assembly
below for recirculation.

FREEZING CYCLE

The hot gas refrigerant discharged out from the compres-
sor reaches the condenser where, being coole down, con-
denses into liquid. Flowing into the liquid line it passes
through the drier filter, then it goes all the way throught the
capillary tube where, due to the heat exchanging action, it
looses some of its heat content so that its pressure and
temperature are lowered as well.
Next the refrigerant enters into the evaporator serpentine
(which has a larger I.D. then the capillary) and starts to
boil off; this reaction is emphasized by the heat tranferred
by the sprayed water.
The refrigerant then increases in volume and changes
entirely into vapor.
The vapor refrigerant then passes throught the suction
accumulator (used to prevent that any small amount of liq-
uid refrigerant may reach the compressor) and through
the suction line. In both the accumulator and the suction
line it exchanges heat with the refrigerant flowing into the
capillary tube (warmer), before to be sucked inthe com-
pressor and to be recirculated as hot compressed refrig-
erant gas.
The freezing cycle is controlled by the evaporator thermo-
stat (Which has its bulb in contact with the evaporator ser-
pentine) that determines the length of its portion of the
cycle.
When the temperature of the evaporator thermostat
changes its concts (from 3-4 to 3-2) suppling power to the
finishing timer that takes the control of the second timed
portion of the control of the second timed portion of the
freezing cycle up to its completion.

The length of this second timed portion of the freezing
cycle is pre-fixed and related to the setting of the upper
part of the timer cam.

The electrical components in operation during the freez-
ing cycle are:

COMPRESSOR
FAN MOTOR 
(in air cooled versio)
WATER PUMP
CONCATROR COIL
and during the second phase of freezing cycle (Time
mode) they are joined by the TIMER

The refriferant head pressure, in the course of the freez-
ing cycle, ranges between 9/7 bars.
On the air cooled version, the FAN MOTOR. Is working
during freezing cycle.
On the water cooled version the same hi-pressure control
is used to itermittently energize a water cooled version,
the discharge pressure is kept constant by the water reg-
ulating valve that meters the water flow to the condenser.

NOTE. In case of shortage of water to the condenser
or failure of the water solenoid valve a second “safe-
ty“ condenser thermostat, with the bulb in contact with
the tube of the liquid refrigerant, switch OFF the unit
operation as soon as its temperature reaches 35°C
(150°F).
The unit will resume automatically its operation when
the temperature of the condenser thermostat bulb
drops down by 10°C (18°F).

At the start of the freezing cycle the refrigerant suction or
lo-pressure lowers papidly to 1 bar then it declines grad-
ually - in relation with the growing of the ice thickness - to
reach, at the end of the cycle, approx. 0,2 bar with the
cubes fully formed in the cup molds.
The total length of the freezing cycle range from 18 to 20
minutes.

DEFROST OR HARVEST CYCLE

As the electric timer has carried the system throughhout
the second phase of frezing cycle, the defrost cycle starts.

NOTE. The length of the defrost cycle is predeter-
mined by the setting of the lower portion of the timer
cam.
In case it is possible to modify the defrost cucle length
through its setting screw.

ATTENTION. The defrost period is the most criti-
cal for the icemaker main components expecially
the compressor. To avoid to abuse of them it is
strongly recommended to limit the harvest cycle
extension to 4 minutes at the most.

The electrical components in operation during this phase
are:
COMPRESSOR
WATER INLET SOLENOID VALVE
HOT GAS SOLENOID VALVE
TIMER MOTOR

Содержание N21

Страница 1: ...Cod 71503341 0 3 00 GB OUR SYSTEMS CONFORM TO EC STANDARD 73 23 CEE 89 336 SERVICE MANUAL N21 AUTOMATIC CUBERS...

Страница 2: ...IONAMENTO OPERATING PRESSURES PRESSIONS DE FONCTIONNEMENT BETRIEBSDR CKE Pressione di mandata Discharge pressure Pressions de fonctionnement Hochdruckbereich N 21 Raffreddamento ad aria 21 C Air coole...

Страница 3: ...t for any concealed damage Notify carrier of your claim for the concealed damage as stated in step 2 above 5 Remove all internal support packing and masking tape 6 Check that refrigerant lines do not...

Страница 4: ...much the three items listed above Low water pressure below 1 bar may cause malfunction of the ice maker unit Water containing excessive minerals will tend to produce cloudy colored ice cubes plus scal...

Страница 5: ...ations and possible failure 9 Have the bin liner and cabinet been wiped clean 10 Has the owner user been given the User Manual and been instructed on the importance of periodic main tenance checks 11...

Страница 6: ...ow control OPERATIONAL CHECKS C At completion of the water filling phase the unit initiate automatically the first freezing cycle with the start up of Fig 1 COMPRESSOR WATER PUMP FAN MOTOR in air cool...

Страница 7: ...filter or conditioner J With the icemaker in the harvest cycle hold ice against the bin thermostat control bulb to test its shut off Fig 4 This should cause the ice maker to shut OFF after 30 seconds...

Страница 8: ...med portion of the freezing cycle is pre fixed and related to the setting of the upper part of the timer cam The electrical components in operation during the freez ing cycle are COMPRESSOR FAN MOTOR...

Страница 9: ...made by turning its adjusting screw located on front side With a clockwise rotation of the setting screw the thermostat cut IN temperature will be lowered longer freezing cycle thicker ice cube while...

Страница 10: ...e contacts its bulb Being it connected in series with the front microswitch of the timer it causes the unit shut off only at the end of the freezing cycle when the ice cubes are com pleted After ice i...

Страница 11: ...gas valve coil is activated so to attract the hot gas discharged from compressor to flow directly into the evaporator serpentine to defrost the formed ice cubes L FAN MOTOR Air cooled version The fan...

Страница 12: ...place valve Locate and repair Remove and clean Main switch in OFF position Loose electrical connections Inoperative bin thermostat Low voltage Contactor with burnt contacts Non condensable gas in syst...

Страница 13: ...et valve not opening Hot gas valve orifice restricted Discharge head pressure too low Inoperative fan pressure control Inoperative fan motor Water regulating valve misadjusted Water tubing leaking Rem...

Страница 14: ...as during the freezing cycle the bin thermostat contacts are bypassed by the front microswitch of the timer When remove the ice cubes from its sensing bulb the unit will restart after few seconds from...

Страница 15: ...in the automatic mode 12 Re fit the evaporator cover and the unit service panels 13 At completion of the freezing and harvest cycle make sure of proper texture and clearness of the ice cubes and that...

Страница 16: ...GB 30 ELECTRIC DIAGRAM N21...

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