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Cod. 71503496/0-

Rev. 002

- 05/2015

I NOSTRI IMPIANTI SONO CONFORMI ALLA DIRETTIVA 73/23 CEE - 89/336

SERVICE MANUAL

ELECTRONIC MODULAR

FLAKERS AND SUPERFLAKERS

F 80 C

F 125 C

F 120

F 200

SF 300

SF 500

SFN 1000

Gas R134a - R 404a

New PC board version

Содержание F 125C

Страница 1: ...2 05 2015 I NOSTRI IMPIANTI SONO CONFORMI ALLA DIRETTIVA 73 23 CEE 89 336 SERVICE MANUAL ELECTRONIC MODULAR FLAKERS AND SUPERFLAKERS F 80 C F 125 C F 120 F 200 SF 300 SF 500 SFN 1000 Gas R134a R 404a...

Страница 2: ...S SONDA EVAPORATORE MALFUNZIONANTE BLINKING CLIGNOTANT LAMPEGGIANTE 6 OR 12 MONTHSWATER SYSTEM CLEANING REMIND according to the Jumper setting RAPPEL NETTOYAGE SYST ME HYDRAULIQUE APR S 6 OU 2 MOIS se...

Страница 3: ...stallation pratice 13 OPERATING INSTRUCTIONS Start up 14 Operations checks 16 PRINCIPLE OF OPERATION how it works Water circuit 19 Refrigerant circuit 20 Mechanical system 22 Operating pressures 23 Co...

Страница 4: ...ua nel ghiaccio dal 18 al 20 50 60 70 90 15 21 32 emp T ater emp acqua W Water T emp aria ater Cooled eddamento ad acqua W Water Cooled Unit lbs 24h DIMENSIONI DIMENSIONS A DEPOSI ACIT TA DEPOSIT CAP...

Страница 5: ...er emp acqua W Water T emp aria ater Cooled eddamento ad acqua W Water Cooled Unit lbs 24h DIMENSIONI DIMENSIONS A DEPOSI ACIT TA DEPOSIT CAP PACIT 50 10 ater Cooled Unit WxDxH in 26 12 16 x 20 1 16 x...

Страница 6: ...nto ad acqua W Air Cooled Unit Raffreddamento ad aria kg 24h PRODUZIONE DI GHIACCIO ICE PRODUCTION lbs 24h Ice contains 18 20 residual water Percentuale acqua residua nel ghiaccio dal 18 al 20 50 60 7...

Страница 7: ...er Raffreddamento ad acqua W Air Cooled Unit Raffreddamento ad aria kg 24h PRODUZIONE DI GHIACCIO ICE PRODUCTION lbs 24h Ice contains 18 20 residual water Percentuale acqua residua nel ghiaccio dal 18...

Страница 8: ...d acqua W Water Cooled Unit lbs 24h DIMENSIONI DIMENSIONS O SLOPE BIN DEPOSIT 50 10 ater Cooled Unit WxDxH in 21 3 16 x 26 2 16 x 25 10 16 LxPxH mm 538 x 663 x 650 DR140 DR320 D105 D155 D205 D255 D305...

Страница 9: ...CE PRODUCTION lbs 24h Ice contains 18 20 residual water Percentuale acqua residua nel ghiaccio dal 18 al 20 50 60 70 90 15 21 32 emp T ater emp acqua W Water T emp aria ater Cooled eddamento ad acqua...

Страница 10: ...DI GHIACCIO ICE PRODUCTION lbs 24h Ice contains 18 20 residual water Percentuale acqua residua nel ghiaccio dal 18 al 20 50 60 70 90 15 21 32 emp T ater emp acqua W Water T emp aria ater Cooled eddame...

Страница 11: ...acking and skid Any severe damage noted should be reported to the delivering carrier and a concealed damage claim form filled in subjet to inspection of the contents with the carrier s representative...

Страница 12: ...e bolts holding the shipping skid to the bin 3 Screw in the legs into the corresponding tap ped holes in the bin bottom and tighten to seat the legs well against the bin bottom 4 Connect the water dra...

Страница 13: ...the ice drop area cover the edges of the opening with vinyl tape 7 Install the gasket on the bin top around ice drop opening of the bin top apply sealant along the inside of the gasket 8 Position and...

Страница 14: ...ppropriate water filter or conditioner WATER SUPPLY WATER COOLED MODELS The water cooled versions of Ice Makers requi re two separate inlet water supplies one for the water making the flaker ice and t...

Страница 15: ...d possible fai lure 9 Have the bin liner and cabinet been wiped clean 10Has the owner user been given the User Manual and been instructed on the importan ce of periodic maintenance checks 11Has the Ma...

Страница 16: ...ser fins Fig 2 C After 2 or 3 minutes from the compressor start up observe that flaker ice begins drop ping off the ice spout to fall through the ice chute into the storage bin OPERATING INSTRUCTIONS...

Страница 17: ...15...

Страница 18: ...s necessary to unplug and plug in again to restart the machine The unit before resuming the normal operation will go through the usual 3 minutes STAND BY period NOTE On air cooled models the condenser...

Страница 19: ...up of the ice into the ice chute till it cuts the light beam of the sensing eyes This interruption will cause an imme diate blinking of the Bin Full YELLOW LED located on the front of the P C Board an...

Страница 20: ...rd Button The Optical Ice Level Control is now recali brated Check for the correct operation of the Optical Ice Level Control by plasing a hand full of ice in between the two eyes The Bin Full yellow...

Страница 21: ...ge of water The float reservoir is positioned at the side of the freezing at such an height to be able to maintain a constant water level The water flows from the reservoir into the bottom inlet of th...

Страница 22: ...nt exchanges heatwith the one flowing into the capillary tube warmer befo rebeingsuckedinto thecompressor to be recircu lated The refrigerant head pressure is kept between two pre set values 8 9 bar 1...

Страница 23: ...event the unit from opera ting in abnormal and dangerous conditions When the ice maker stops on account of this protective device there is a simultaneous glowing of the RED LED warning the user of the...

Страница 24: ...will restart automatically In case the unit trips OFF again in alarm for 3 times in 3 hours themachine SHUTSOFF DEFINITIVELY NOTE In the event the gear motor one of the two on MF 66 will tend to rotat...

Страница 25: ...GERANT CHARGE R 134 A Air cooled Water cooled F 80C 300 gr 300 gr F 125C 400 gr 300 gr F 120 440 gr 400 gr OPERATING PRESSURES With 21 C ambient temperature Discharge pressure 8 9 bar 8 5 bar Suction...

Страница 26: ...eater resi stence to the current flow electrical conduc tivity lower than 30 mS This sensor system causes the shutoff of the machine to protect it from running without water or with an inadequate wate...

Страница 27: ...s in the chute When the light beam is interrupted the Bin Full YELLOW LED located in the front of the P C BOARD blinks in case the light beam gets interrupted for as long as 6 seconds the ice machine...

Страница 28: ...the sensors in order to control the operation of the different electrical components of the ice maker com pressor gear motor etc The five LEDS pla ced in a row in the front of the P C BOARD monitor t...

Страница 29: ...Board button for more of 5 seconds with machine in operation till the switching OFF of the two YELLOW Leds J6 60 70 C Set up of the Safety Condensing Temperature Sensor JUMP IN 70 C JUMP OUT 60 C H I...

Страница 30: ...bearing every six months L GEAR MOTOR Two on SFN 1000 The gear motor is made of a single phase electric motor with permanent capacitor directly fitted on a gear box The drive motor rotor is kept alig...

Страница 31: ...e rear panels and on SFN1000 remove the front top and left side panels 2 Unloose the three screws securing the pla stic cover to the top of the gear motor and remove it 3 Unloose the two screws securi...

Страница 32: ...ssy to the alumi nium adaptor 11 Raise the freezer assy off the adaptor secu re it out of the way to allow room to work On F120 F200 using a suitable lenght and size wooden dowel or stick inserted thr...

Страница 33: ...sor 4 Trace and disconnect the electric wires leads of the drive motor Lift and remove the entire gear motor assembly 5 To install the replacement gear motor assy follow the above steps in reverse E R...

Страница 34: ...D 2 2 mm 480 W 3 2 A 18 A 0 200 A 11 5 KWH 24 HR F120 A W 230 50 1 R134a 440 400 gr 2600 mm D int 1 00 D 2 2 mm 350 W 2 1 A 9 1 A 0 300 A 8 5 KWH 24 HR F200 A W 230 50 1 R404a 660 520 gr 2600 mm D 1 2...

Страница 35: ...35 WIRING DIAGRAM F 80C Air cooled 220 240 50 1...

Страница 36: ...36 WIRING DIAGRAM F 80C Water cooled 220 240 50 1...

Страница 37: ...37 WIRING DIAGRAM F 125C Air water cooled 220 240 50 1...

Страница 38: ...38 WIRING DIAGRAM F 120 F 200 Air water cooled 220 240 50 1...

Страница 39: ...39 WIRING DIAGRAM SF 300 SF 500 Air water cooled 220 240 50 1...

Страница 40: ...40 WIRING DIAGRAM SF 500 Air water cooled 400 50 3...

Страница 41: ...41 WIRING DIAGRAM SFN 1000 Air water cooled 400 50 3...

Страница 42: ...e P C Board Check wiring Replace or clean ice level control See remedies for shortage of water Install a mineral salt metering device Dirty condenser Clean INOPERATIVE fan motor Replace Move unit in w...

Страница 43: ...asten hose clamp Check and adjust float valve setting screw Tighten screws holding the spout Excessive noise or chatte ring Mineral or scale deposit on auger and inner freezer walls Low suction pressu...

Страница 44: ...ved with the help of a bit of cleaner 7 With the ice machine and fan motor OFF on air cooled models clean condenser using vacuum cleaner whisk broom or non metallic brush taking care to do not damage...

Страница 45: ...into the pan Then refit the water hose to the freezer water inlet port 7 Prepare the cleaning solution in a plastic container 8 Pour the cleaning solution into the water reservoir 9 Wait till the mac...

Страница 46: ...ctly the cover on the float reser voir NOTE The ice produced with the decalcifi cation solution is yellowish and smooth In this phase there are loud noises from the freezer due to the rubbing between...

Страница 47: ......

Страница 48: ...Via del Lavoro 9 C P 172 I 31033 Castelfranco Veneto TV Italy Tel 39 0423 738455 Fax 39 0423 722811 E mail service castelmac it Web site www castelmac it Cod 71503496 0 Rev 002 05 2015...

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