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Combustion Testing and Adjustment

Danger

A combustion test checks that the gas valve is operating properly in the field. To perform a combustion test, you 

must be a qualified, trained and licensed gas fitter.

Making adjustments to the gas valve without a properly calibrated gas combustion analyzer and by people who 

are not trained and experienced in its use is forbidden. Failure to use an analyzer can result in an immediate 

hazard.

Model Number

High Fire Input

SFC 15-99 / SFB 15-99

99 MBH

Table 4 

  Rated input of a converted unit

Normal ignition system sequence of operation:

The unit's control, upon a call for heat or DHW, turns on the combustion fan for a 5-second pre-purge, then energizes the 

spark electrode and gas valve for a 5-second trial for ignition.

If the burner does not light, the process is repeated until the burner lights and flame is detected. After 4 unsuccessful trials 

for ignition, the unit locks out and will need to be manually reset by pressing the Return Arrow 

 button. 

To perform a combustion test and adjustment:

 1.  Turn off the boiler’s manual gas valve. 

 2.  With a Torx 15 screwdriver, open the inlet gas supply pressure test port by turning its 

screw 1 full turn counterclockwise.

 3.  Attach a manometer to the inlet pressure test port and turn on gas to appliance.

Static manometer reading should be ideally  11" w.c. for Propane.

Minimum and maximum static pressure must be between 5" and 14" w.c. 

Monitor pressure throughout the commissioning (start-up) procedure. 

Pressure may droop up to 1" w.c. at high fire.

 4.  To set the unit to high fire manually, create a large DHW demand  for the unit to heat.:

Allow the unit to ignite / run against a large load, to maintain high fire. To set the high-fire manually, press and hold 

the Service icon for two seconds. Then while holding the Service icon press the Plus  button twice. “H” will show in 

the service display as the unit enters high fire.

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Содержание Kit P-805

Страница 1: ...requirements of the authority having jurisdiction If the information in these instructions is not followed exactly a fire an explosion or production of carbon monoxide may result causing property dama...

Страница 2: ...ns After converting the unit to natural gas a combustion CO2 reading must be taken by a qualified technician using properly functioning and calibrated combustion analyzing equipment and the results co...

Страница 3: ...Chart To perform a fuel conversion 1 Turn off the gas supply at the manual gas valve 2 Disconnect the electrical power 3 Disconnect the nut at the gas valve outlet top of the gas valve and remove the...

Страница 4: ...e is detected After 4 unsuccessful trials for ignition the unit locks out and will need to be manually reset by pressing the Return Arrow button To perform a combustion test and adjustment 1 Turn off...

Страница 5: ...Low Fire If adjustment is necessary remove the Low Fire Adjustment cap to reveal a Torx head screw b Make tiny adjustments typically less than 1 8th of a turn at a time Turn the screw clockwise to inc...

Страница 6: ...l not shut off 4 With a Stop Watch record the number of seconds for the smallest dial to make 1 full revolution 5 CFH 3600 x Dial Size Seconds 6 CFH x 1000 check local Btu content Input Btu s Note For...

Страница 7: ...SFC 15 99 SFB 15 99 Fuel Conversion to Natural Gas Kit P 805 7 Where to Place Conversion Labels on the Boiler...

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