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HYTROL ProSort 100 Elite, Руководство по эксплуатации, установке и обслуживанию

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• Model ProSort 132 Elite Parts List 

    

Lista de piezas del modelo ProSort 132 Elite

Ref. 
No.

Part No. 

Description

1
2
3
4
5

927.0360
020.150
032.2116
040.409
041.201

Bearing - Cast Iron, 4-bolt, 1-15/16" bore
Sheave - 1A, 8.95"OD X 1-1/2" bore
Proximity Switch
1/2-13 x 6"lg. Hex Bolt, full thread
1/2-13 Hex Jam Nut

6
7
8
9
10

SA-077155
375.03625
932.0187
MP-002368
PT-098832-252

Cushion Disk Assembly PS100E
O-ring - Orange, 3/8" diameter
Cushion Disk - 3/4" wide X 11-1/8"OD X 1.945" Bore
Chain Guide Wearstrip - Bottom
Belt Brush - 31-1/2"lg.

11
12
13
14
15

PT-142073
PT-144001
PT-144126
PT-145273
PT-145274

Pin Guide Spacer
Side Angle- Drive, Inside (LH or RH)
Side Angle- Drive, Outside (LH or RH)
Chain Wearstrip Angle - Drive
Drive Catenary Wearstrip

16
17
18
19
20

PT-145302
PT-145575
PT-145702
-
-

End Cover - Drive
Brush Holder - 31-1/2"lg. (LH or RH)
Joint Splice Plate -  Drive
Torque Arm Bracket 
Drive Shaft (specify OAW)

21
22
23
24
25

SA-063930
SA-066115
SA-068320
WA-040985
WA-040986

Sprocket Assembly
Transition Drive Assembly (LH or RH)
Transition Roller Assembly (specify OAW)
Bed Spacer Weldment (specify OAW)
Bed Spacer Weldment - Catenary, Lower (specify OAW)

26
27
28
29
30

WA-041274
WA-041284
WA-041286
WA-041373
033.2130

Drive Bearing Mounting Channel Weldment (LH or RH)
Guard Weldment
Take-up Weldment
Drive Bearing Mounting Channel Weldment (LH or RH)

Photoeye - Retro-Reflective, 10-40VDC

31
32
-
-
33

033.2131
-
092.1785
092.1795
923.0207

Photoeye Mounting Bracket - Ball Swivel
Y-Block
Y-Block - LH, 30°
Y-Block - RH, 30°
Manual Center Switch Assembly - 30°

34
35
36
37
38

MP-002572
MP-002356
-
-
-

Catenary Block
UHMW Wearstrip - J-leg (specify length)
Chain Guide Wearstrip - Top (specify length)
Chain Guide Wearstrip - Bottom (specify length)
Chain Cover (specify length x 8)

39
40
41
42
43

-
-
-
-
-

Cover Plate Switch Side
Y-Block Support Plate
Chain Guide Mounting Angle
Divert Angle - Short (specify length)
Divert Angle - Long (specify length)

44
45
46
47
48

-
-
-
-
-

Wearstrip Tie Strap - Short
Wearstrip Tie Strap - Long
Catenary Wearstrip (Side)
End Plate for Catenary (specify OAW)
Side Angle - Catenary

-
-
-
-
49

-
-
-
-
-

60 inch long, for 31"OAW 30° (LH or RH)
69 inch long, for 37"OAW 30° (LH or RH)
81 inch long, for 43"OAW 30° (LH or RH)
90 inch long, for 49"OAW 30° (LH or RH)
Center Divert Switch Mounting Channel

50
51
52
53
54

-
SA-061764
SA-066648
-
-

Chain Wearstrip Angle
30 ° Pneumatic Switch Assembly - LH
30° Pneumatic Switch Assembly - RH
Bed Spacer Weldment
Switch Support Channel Weldment

55
56
57
-
-

-
-
-
-
-

Photo-eye Channel Weldment - Catenary, Lower
Splice Plate
Side Angle - Dual Divert Section
60 inch long, for 31"OAW 30° (LH or RH)
69 inch long, for 37"OAW 30° (LH or RH)

-
-
58
59
60

-
-
092.18051
B-23847
MP-002544

81 inch long, for 43"OAW 30° (LH or RH)
90 inch long, for 49"OAW 30° (LH or RH)
Sweep Block - 30°
Pin Guide Block Plate
Pin Guide

Ref. 
No.

Part No. 

Description

61
62
63
64
65

092.17855
092.17955
-
-
-

Y-Block RH, 30° Return
Y-Block LH, 30° Return
Chain Guide Wearstrip - Bottom  
Y-Block Support Plate, Return
Divert Angle

66
67
-
-
-

-
-
-
-
-

Wearstrip Tie Strap
Side Angle - Dual Divert Section
60 inch long, for 31"OAW 30° (LH or RH)
69 inch long, for 37”OAW 30° (LH or RH)
81 inch long, for 43”OAW 30° (LH or RH)

-
68
69
70
71

-
SA-073869
MP-002583
095.150
095.155

90 inch long, for 49"OAW 30° (LH or RH)
Lost Pin Prox Assembly (22° or 30° & LH or RH)
Infeed Guide
Chain Lubricator w/2 feeds
Shank Brush for Chain Lubricator

72
73
74
75
76

B-18450
MP-002345
PT-098832-256
PT-126624
PT-157654

Oiler Mount Bracket
Chain Guide Wearstrip - Tail
Belt Brush - 32”lg.
Cover Plate
End Channel - Dual Tail (specify OAW)

77
78
79
80
81

PT-141808
PT-141809
PT-141810
PT-141811
PT-141994

Oiler Support Bracket
Tail Shaft (specify OAW)
Tail Channel - LH, 30”lg.
Tail Channel - RH, 30”lg.
Bearing Spacer Plate

82
83
84
85
86

PT-141996
PT-145267
PT-145270
PT-145325
PT-167701

Chain Wearstrip Angle - Tail
Brush Holder - 32"lg. 
Brush Holder - Right Angle
Infeed Guide Plate
Drive Shaft Slot Cover

87
88
89
90
91

SA-073294
WA-040390
010.203
010.2045
049.310

Bearing Cover Kit
End Cover Weldment (specify LH or RH)
Bearing - Cast Iron, 4-bolt, 1-7/16” bore
Bearing - Cast Iron, 4-bolt, 1-11/16” bore
1/4-20 U-type Speed Nut

92
93
94
95
96

108.038327
108.056324
108.813603
B-04655
PT-167770

Timing Belt Sprocket - 38PTH8-35SH X 1-11/16"Bore
Timing Belt Sprocket - 56PTH8-35SK X 1-1/2"Bore
Timing Belt - 1360PTH8M-35
Bearing Guide Spacer - Take-up pulley
11/16” Hex Idler Mounting Bracket

97
98
99
100
101

B-15299
B-23159
B-23162
B-23294
B-23296

25 Heavy Duty Snub Idler (specify OAW)
Cover Weldment
Pulley Plate Weldment
Slider Pan - 22-1/2”lg (specify OAW)
6”Dia. Take-up Pulley Weldment (specify OAW)

102
103
104
105
106

B-23297
B-23299
B-23302
B-23575
PT-167742

Take-up Plate Weldment - 6" Take-up Pulley
Butt Coupling Angle (specify LH or RH)
Take-up Bolt Weldment
2-1/4” Dia. Pulley Assembly (specify OAW)
Induction Drive Channel (Specify LH or RH)

107
108
109
110
111

PT-145144
PT-157665
PT-145147
PT-145156
PT-145175

Drive Side Plate (specify LH or RH)
Drive End Channel - Dual (specify OAW)
Top Drive Cover - Slave Side
Bottom Drive Guard (specify OAW)
Pulley Mounting Bracket

112
113
114
115
116

PT-145227
PT-167436
PT-167440
PT-167463
PT-167464

Nip Point Guard
Slave Guard Mounting Bracket
Slave Guard (specify LH or RH)
Bearing Extend Channel - Induction Drive
Bearing Flange Cover - Induction Drive

117
118
119
120
121

PT-167697
PT-167711
PT-167786
SA-072835
SA-072717

Take-up Bearing Cover
Bearing Guide - Take-up Pulley
Slave Guard Cover
Bearing Cover Kit
8”Dia. Center Drive Pulley (specify OAW)

122
123
124
-
-

B-23585
B-23578
-
B-22241
B-22242

Belt Kit (specify BR and section length) 
Pulley Mount 
Bolt-in Pan (specify BR)
16-1/2” long
19-1/2” long

30

Содержание ProSort 100 Elite

Страница 1: ...aci n sobre Seguridad y Lista de Refacciones LAS REFACCIONES RECOMENDADAS SE RESALTAN EN GRIS IMPORTANT DO NOT DESTROY IMPORTANTE NO DESTRUIR PRESS OPTIMIZED FOR THE ENVIRONMENT IMPRESI N OPTIMIZADA P...

Страница 2: ...2 Parts Drawings Catenary Divert Drive Section 32 Dual Divert Divert Return 33 Dual Divert Return Switch Tail 34 Induction Unit 35 ProSort 122 Parts List 36 37 Spanish Version 38 INTRODUCTION This man...

Страница 3: ...ch incorporates within its supporting structure platforms or control stations specifically designed for carrying personnel Under no circumstances shall any person ride on any element of a vertical con...

Страница 4: ...Install carrying chains per instructions on Page 8 9 17 Install chain oiler at infeed and connect to oil lines as shown in Figure 5B Refer to the Lubrication section page 6 for type of oil required A...

Страница 5: ...ergency stop devices shall be installed so that they cannot be overridden from other locations D Inactive and unused actuators controllers and wiring should be removed from control stations and panel...

Страница 6: ...e movement of the switch mechanism is not timed to occur only when no shoe is present in the switch the guide pin of the shoe may collide with the point of the divert block resulting in damage to the...

Страница 7: ...provided with the sorter for wiring instructions ENCODER An encoder is included with the sorter to provide a pulse signal to be used for product tracking The encoder provides a square wave pulse sign...

Страница 8: ...Screw cylinder rod into or out of rod end to adjust the switch and retighten jam nut 2 Turn air pressure on and verify that each divert switch is in or moves to the home non divert position Figure 8C...

Страница 9: ...into the conveyor during installation Also inspect divert shoes to make sure all of them have been installed on the correct centers If chains are ever shortened it must be in increments of three inche...

Страница 10: ...e way Remove the 5 wire M12 cable and black power cable from the splitter cable 4 By reaching through the uncovered hole in the side channel remove the two nuts at the back side of the switch assembly...

Страница 11: ...tight on slats 2 Slats dirty 3 Slats bent 4 Switch mis adjusted 1 Replace slat shoe assembly 2 Clean surface Refer to Preventive Maintenance Details 3 Replace slat shoe assembly 4 Refer to Divert Swi...

Страница 12: ...in PLST 1 2 in PLST 1 2 in PLST Plug In Reducer 3 8 in PLST 1 2 in Push In M18 Internal Tooth Lockwasher ZP 35 36 37 38 39 923 0172 923 0173 043 101 MP 002541 Positioning Stud 5 16 in 18 X 2 1 2 in LG...

Страница 13: ...M Hex Locknut Nylon Insert Rubber Vibration Mount 1 1 2 in DIA Switch Guide ProSort 100 21 22 23 24 25 MP 002616 092 18466 092 184907 098 150 923 0220 Switch Bearing Teknic Nylon 6 6 PRO 400 Switch Bl...

Страница 14: ...8 124 36 33 38 124 46 44 33 35 44 39 33 24 13 26 21 20 16 23 6 8 27 22 7 2 10 17 28 4 125 31 37 40 24 11 127 126 33 11 11 45 45 39 40 39 40 52 55 43 53 51 12 13 3 5 137 137 Model ProSort 131 Elite Par...

Страница 15: ...6 132 131 65 75 66 137 137 Model ProSort 131 Elite Parts Drawing Dibujo de piezas del modelo ProSort 131 Elite Intermediate Divert and Tail Section Secci n de retorno y desviaci n intermedia NOTE Plac...

Страница 16: ...6 80 103104 109 110 81 113 82 83 Model ProSort 131 Elite Parts Drawing Dibujo de piezas del modelo ProSort 131 Elite Induction Unit Unidad de inducci n Ref No Part No Description 1 2 3 4 5 P 01898 P 0...

Страница 17: ...OAW DIVERT ANGLE PS100E Y BLOCK SUPPORT PLATE 30D WEARSTRIP TIE STRAP SWITCH ASSY LH 30 DEG 17 18 19 20 SA 066648 WA 040365 WA 040366 PT 174779 SWITCH ASSY RH 30 DEG BED SPACER WELD specify OAW SWITCH...

Страница 18: ...eeds 59 60 61 62 63 095 155 927 0360 B 18450 MP 002345 PT 098832 256 Shank Brush for Chain Lubricator Bearing 4 Bolt 1 15 16 bore Oiler Mount Bracket Chain Guide Wearstrip Tail Belt Brush 32 lg Ref No...

Страница 19: ...71 8 ft 3 in Long 8 ft 6 in Long 8 ft 9 in Long 9 ft Long 9 ft 3 in Long 123 124 B 23572 B 23573 B 02633 B 23581 069 7501 9 ft 6 in Long 9 ft 9 in Long 10 ft Long Gussett Angle LH or RH Bearing Profil...

Страница 20: ...32 47 29 30 26 21 20 16 23 8 6 24 13 40 39 33 24 11 44 22 7 2 10 17 28 4 125 31 37 27 11 45 126 127 46 56 50 42 49 25 35 52 43 18 55 53 51 12 13 3 5 137 137 Model ProSort 121 Elite Parts Drawing Dibu...

Страница 21: ...31 135 75 65 66 82 83 137 137 Model ProSort 121 Elite Parts Drawing Dibujo de piezas del modelo ProSort 121 Elite Intermediate Divert and Tail Section Secci n de retorno y desviaci n intermedia NOTE P...

Страница 22: ...120 119 100 85 86 94 97 79 89 96 92 84 108 88 90 85 86 93 117 95 114 115 87 107 91 78 111 79 95 101 102 99 107 105 106 80 103104 109 110 81 113 112 Model ProSort 121 Elite Parts Drawing Dibujo de piez...

Страница 23: ...scription 1 2 3 4 5 092 1782 092 1792 MP 002356 P 01898 P 01899 Y BLOCK LH 22 DEG PROSORT 100E Y BLOCK RH 22 DEG PROSORT 100E UHMW WEARSTRIP J LEG specify length CHAIN GUIDE WEARSTRIP TOP specify leng...

Страница 24: ...Ref No Part No Description 59 60 61 62 63 095 155 927 0360 B 18450 MP 002345 PT 098832 256 Shank Brush for Chain Lubricator Bearing 4 Bolt 1 15 16 bore Oiler Mount Bracket Chain Guide Wearstrip Tail...

Страница 25: ...23569 B 23570 B 21607 B 23571 8 ft 3 in Long 8 ft 6 in Long 8 ft 9 in Long 9 ft Long 9 ft 3 in Long 123 124 B 23572 B 23573 B 02633 B 23581 069 7501 9 ft 6 in Long 9 ft 9 in Long 10 ft Long Gussett An...

Страница 26: ...4 33 49 40 32 11 26 8 3 5 4 2 134 39 28 21 47 37 50 25 30 31 55 46 34 48 18 12 13 15 25 148 1 19 16 9 35 36 38 133 146 146 Model ProSort 132 Elite Parts Drawing Dibujo de piezas del modelo ProSort 132...

Страница 27: ...45 52 24 54 51 44 42 35 40 32 54 51 44 42 35 32 40 146 Model ProSort 132 Elite Parts Drawing Dibujo de piezas del modelo ProSort 132 Elite Dual Divert and Divert Return Desviaci n doble y retorno de d...

Страница 28: ...51 52 32 40 40 33 49 53 11 54 35 42 44 35 43 45 137 138 139 64 54 70 71 77 75 21 1 87 140 144 53 78 88 72 69 8 6 74 83 84 86 81 79 80 73 82 36 38 41 76 146 146 Model ProSort 132 Elite Parts Drawing Di...

Страница 29: ...13 114 119 111 92 105 120 117 109 106 124 131 125 105 123 122 112 126 127 129 124 128 129 130 132 108 107 96 97 118 89 110 99 90 98 104 100 96 97 103 96 97 100 95 102 Model ProSort 132 Elite Parts Dra...

Страница 30: ...30 LH or RH Sweep Block 30 Pin Guide Block Plate Pin Guide Ref No Part No Description 61 62 63 64 65 092 17855 092 17955 Y Block RH 30 Return Y Block LH 30 Return Chain Guide Wearstrip Bottom Y Block...

Страница 31: ...23309 B 23310 B 05494 B 23311 B 23312 5 ft 6 in Long 5 ft 9 in Long 6 ft Long 6 ft 3 in Long 6 ft 6 in Long B 23313 B 21606 B 23314 B 12082 B 23315 6 ft 9 in Long 7 ft Long 7 ft 3 in Long 7 ft 6 in L...

Страница 32: ...145 15 25 48 22 23 8 20 3 6 26 7 2 27 10 17 24 32 35 43 45 24 40 49 51 54 134 52 54 35 33 42 44 40 32 11 5 4 36 38 50 29 53 146 146 Model ProSort 122 Elite Parts Drawing Dibujo de piezas del modelo Pr...

Страница 33: ...7 68 35 65 66 60 59 64 58 61 62 DUAL DIVERT DUAL DIVERT RETURN 146 146 Model ProSort 122 Elite Parts Drawing Dibujo de piezas del modelo ProSort 122 Elite Dual Divert and Divert Return Desviaci n dobl...

Страница 34: ...4 6 8 83 84 72 54 52 35 42 44 33 36 24 38 41 32 40 DUAL DIVERT RETURN SWITCH BOTTOM VIEW SCALE NONE 78 88 87 140 144 24 54 51 24 49 35 43 45 32 40 53 146 146 85 73 82 Model ProSort 122 Elite Parts Dra...

Страница 35: ...115 116 131 123 105 125 131 91 92 93 94 113 114 119 126 127 128 124 128 129 130 132 108 107 96 97 118 89 110 99 90 103 97 100 96 98 95 96 97 104 102 100 122 112 Model ProSort 122 Elite Parts Drawing...

Страница 36: ...ription 66 67 Wearstrip Tie Strap Side Angle Dual Divert Section 81 inch long for 31 OAW 22 LH or RH 96 inch long for 37 OAW 22 LH or RH 111 inch long for 43 OAW 22 LH or RH 68 69 70 71 SA 073869 MP 0...

Страница 37: ...569 B 23570 B 21607 8 ft Long 8 ft 3 in Long 8 ft 6 in Long 8 ft 9 in Long 9 ft Long 132 B 23571 B 23572 B 23573 B 02633 B 23581 9 ft 3 in Long 9 ft 6 in Long 9 ft 9 in Long 10 ft Long Gussett Angle L...

Страница 38: ...ade todo el equipo al rea de instalaci n 4 Remueva todos los empaques y verifique si hay partes adicionales que puedan estar sujetas al equipo Aseg rese de que estas partes u otras partes ajenas al eq...

Страница 39: ...n de transportador Figura 39A Posicione las secciones en esta secuencia cerca del rea de instalaci n Montaje 1 Marque con tiza una l nea en el suelo para ubicar el centro del transportador 2 Una los...

Страница 40: ...PRESION AJUSTADO A 48 PSI FIGURA 40D 3 8 LINE LINEA DE 3 8 1 2 to 3 8 REDUCER REDUCTOR DE 1 2 A 3 8 1 2 TEE TE DE 1 2 1 2 MAIN LINE LINEA PRINCIPAL DE 1 2 3 8 FEMALE TO 3 8 MALE QUICK CONNECT FITTING...

Страница 41: ...ligro B Paros de Emergencia y Reinicio Los controles del transportador deber n estar dispuestos de tal manera que en caso de un paro de emergencia se requiera un inicio o arranque manual en la ubicaci...

Страница 42: ...dor para mover y mantener el interruptor ya sea en posici n standard o en desviar La v lvula est especialmente dise ada para una operaci n de alta velocidad necesaria para un tiempo exacto de desviaci...

Страница 43: ...iento defectuoso La entrada de clasificador en funcionamiento SORTER RUNNING INPUT debe permanecer energizada para que la salida de error de sensor de proximidad da ado BROKEN PROX ERROR OUTPUT se ene...

Страница 44: ...ustar el interruptor y apriete nuebamente la contratuerca 2 Accione la presi n de aire y verifique que cada interruptor desviador est o se mueva a la posici n est ndard no desviar Fig 44C 3 Revise que...

Страница 45: ...ransportador durante la instalaci n Tambi n asegurese de que todos los zapatos desviadores hayan sido instalados en los centros correctos Si las cadenas se acortan debe ser en incrementos de tres pulg...

Страница 46: ...siga los pasos siguientes 1 Desconecte toda fuente de alimentaci n el ctrica que vaya hacia el tablero conectado al desviador que necesita quitarse Esto incluye apagar el interruptor al frente del ta...

Страница 47: ...los tubos doblados 2 Limpie la superficie Refi rase al mantenimiento predentivo 3 Reemplace el tubo doblado 4 Dir jase a la Revisi n del Interruptor Desviador p gina 44 Interruptor desviador no est o...

Страница 48: ...rimestral Carrying Chains Check lubrication Chains will appear moist when properly lubricated Slat Shoe Assemblies Check physical condition of slats and shoes Replace any damaged slat shoe assemblies...

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