background image

SAFETY PRECAUTIONS

MAINTENANCE AND REPAIR

• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly

fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks.

• Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT

THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance 
section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts

must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before

using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,

or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel

are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks

away from the area. Make sure the area is well ventilated.

NOTE:

The following symbols and words indicate safety information in this

manual:

WARNING

Indicates a condition that can cause immediate death or injury!

CAUTION

Indicates a condition that can cause property damage!

Содержание CHALLENGER H135XL

Страница 1: ...Hyster F006 H135XL H155XL Forklift...

Страница 2: ...FRAME H6 00 7 00XL H135 155XL F006 G006 PART NO 897104 100 SRM 322...

Страница 3: ...condition Always use HYSTER APPROVED parts when making repairs Replacement parts must meet or exceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and...

Страница 4: ...5 Small Leaks Repair 5 Large Leaks Repair 5 Clean 5 Steam Method 6 Chemical Solution Method 6 Other Methods of Preparation for Repair 6 Install 6 Fuel Tank Repair 7 Remove 7 Repair 7 Install 7 Radiat...

Страница 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 6: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Страница 7: ...f tanks and replacement of safety labels are included Description The frame is one weldment and includes the hy draulic tank and the fuel tank for gasoline and diesel fuel There is a counterweight for...

Страница 8: ...counterweight can fall from the lift truck 1 Remove the grille and the cover for the hydraulic pump 2 Remove the bracket for the rear hood mount from the frame Put a block between the hood and the ra...

Страница 9: ...mbly so the lift truck cannot fall forward The surface must be solid even and level when the lift truck is put on blocks Make sure that any blocks used to support the lift truck are solid one piece un...

Страница 10: ...ng are all part of the operator restraint sys tem Each item must be checked to make sure it is attached securely functions correctly and is in good condition The end of the seat belt must fasten corre...

Страница 11: ...eck for wet areas accumulation of dirt and loose or miss ing paint caused by leakage Areas of the tank that are not easily seen can be checked with an inspection mirror and a light that is approved fo...

Страница 12: ...s given by the manufacturer WARNING Compressed air can move particles so that they cause injury to the user or to other personnel Make sure that the path of the compressed air is away from all personn...

Страница 13: ...uel from the tank is put in a closed container 2 Remove the drain plug and drain the fuel from the tank Disconnect the fuel lines at the tank and put caps on the openings 3 Remove the filler neck from...

Страница 14: ...ith a powershift transmission remove the capscrews that hold the torque converter to the flywheel Put blocks under the output end of the transmission Remove the capscrews that connect the engine to th...

Страница 15: ...Figure 5 NOTE A 40 N m 30 lbf ft TORQUE B 56 N m 41 lbf ft TORQUE C 50 N m 37 lbf ft TORQUE D 165 N m 122 lbf ft TORQUE A FAN END OF ENGINE DIESEL SHOWN B FLYWHEEL END OF ENGINE 1 FRAME 2 MOUNT BRACK...

Страница 16: ...nameplate Cleaning solvents can be flammable and toxic and cause skin irritation When using cleaning solvents always follow the recommendations of the manufacturer If a label must be replaced use the...

Страница 17: ...100 SRM 322 Safety Labels Figure 6 Label Positions 11...

Страница 18: ...and window frames are replaced as single units A window and frame are not available as separate units The top window has no frame WARNING All windows installed in the cab are made of special material...

Страница 19: ...100 SRM 322 Cab Repair 1 CAB FRAME ASSEMBLY 2 WIPER ASSEMBLY FRONT 3 WINDSHIELD 4 TOP WINDOW 5 WIPER ASSEMBLY REAR 6 DOOR WINDOW RH 7 DOOR ASSEMBLY RH 8 REAR WINDOW 9 SIDE WINDOW Figure 7 Cab 13...

Страница 20: ...o 0 30 Rear 1319365 Clear Laminated Tempered Safety Glass per ANSI Z26 1 AS2 5 6 to 6 8 0 22 to 0 27 Side 1319364 Clear Laminated Tempered Safety Glass per ANSI Z26 1 AS2 5 6 to 6 8 0 22 to 0 27 Doors...

Страница 21: ......

Страница 22: ...TECHNICAL PUBLICATIONS 100 SRM 322 11 03 3 97 4 90 5 86 Printed in U S A...

Отзывы: