Hyster CHALLENGER H135XL, Руководство по обслуживанию и ремонту

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100 SRM 322 Radiator Repair
Fuel Tank Repair
REMOVE
WARNING
The lift truck must be put on blocks for some
types of maintenance and repair. The removal
of the following assemblies will cause large
changes in the center of gravity: mast, drive
axle, engine and transmission, and the coun-
terweight. When the lift truck is put on blocks,
put additional blocks in the following posi-
tions to maintain stability:
a. Before removing the mast and drive axle,
put blocks under the counterweight so the
lift truck cannot fall backward.
b. Before removing the counterweight, put
blocks under the mast assembly so the lift
truck cannot fall forward.
The surface must be solid, even, and level when
the lift truck is put on blocks. Make sure that
any blocks used to support the lift truck are
solid, one piece units.
1. Remove the engine and transmission. See En-
gine Repair.
WARNING
Do not use tools that can make sparks, heat, or
static electricity. The vapors in the tank can
cause an explosion. Clean all fuel spills. Make
sure the fuel from the tank is put in a closed
container.
2. Remove the drain plug and drain the fuel from
the tank. Disconnect the fuel lines at the tank
and put caps on the openings.
3. Remove the filler neck from the fuel tank. Re-
move the hooks that hold the tank to the frame.
Remove the fuel tank.
REPAIR
Repair the fuel tank as described in the repair proce-
dures for the hydraulic tank.
INSTALL
1. Put the tank in position in the frame. Install the
filler neck and the hooks.
2. Install the engine and transmission. Connect the
fuel lines to the tank.
Radiator Repair
REMOVE
1. Remove the hood as an assembly.
2. Drain the coolant from the radiator. Disconnect
the radiator hoses. If equipped, disconnect the
lines from the powershift transmission. Put caps
on the open lines.
3. Remove the screws that hold the fan shroud to
the radiator. Remove the nuts that hold the ra-
diator to the frame.
4. Remove the radiator.
INSTALL
1. Put the fan shroud in position over the fan. In-
stall the radiator to the mounts on the frame. In-
stall the fan shroud on the radiator.
2. Connect the radiator hoses and lines for the pow-
ershift transmission.
3. Install the hood. Fill the radiator with coolant,
then operate the engine and check for leaks.
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