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Cab Repair

100 SRM 322

Legend for Figure 6

A. EARLY MODELS

B. LATE MODELS

1.

WARNING FOR SAFETY

2.

MAST SAFETY (2)

3.

CASE FOR OPERATING MANUAL

4.

REPLACE OPERATING MANUAL (NOT FOR
ENGLISH SPEAKING COUNTRIES)

5.

NO RIDERS (2)

6.

DEALER WARNING LABEL

7.

NAMEPLATE

8.

LABEL FOR CONTROL LEVERS

9.

LABEL FOR RANGE LEVER (POWERSHIFT
TRANSMISSION)

10. LABEL FOR DIRECTION CONTROL LEVER
11. OPERATOR RESTRAINT (FOR EQUIPPED

UNITS) OR TIPOVER WARNING (FOR OTHER
UNITS)

12. PARKING BRAKE WARNING
13. INSPECTION PLATE, UL
14. FAN WARNING
15. FAN WARNING
16. FLAMMABLE LP GAS
17. MAST WARNING LABEL
18. RADIAL TIRE WARNING LABEL

Cab Repair

Some lift trucks are equipped with a cab. See Fig-
ure 7. 
The cab has an overhead guard with doors
and windows. The cab has front and rear windshield
wipers and a heater with a fan. The heater is on a
mount on the instrument panel.

CAB, REPLACE

NOTE:

Disconnect all electric wires.

Remove any

other parts between the cab and the lift truck. Re-
move the cab assembly. Use a crane to lift the cab.

Each leg of the cab assembly is attached to the lift
truck frame with a bolt, washers, and rubber pads.
See Figure 3. If necessary, the cab can be replaced as
a complete unit.

WINDOW, REPLACE

The front, rear, and side windows and window frames
are replaced as single units. A window and frame are
not available as separate units. The top window has
no frame.

WARNING

All windows installed in the cab are made of
special material, not regular glass. New win-
dows must meet the material and thickness
specifications of the original windows.

See

Table 1 for the correct window materials.

1.

Remove the rivets or screws that hold the win-
dow frames to the cab assembly. Use a chisel

and a punch if necessary to completely remove
the rivets.

2.

Have a dealer for Hyster lift trucks or a qualified
supplier of glass, replace any damaged window
or frame parts. Make sure the material and the
thickness of the window parts are according to
the specifications in Table 1.

3.

Install the new window in the position on the cab.
Align the window frame with the opening in the
cab frame or door frame. Use a drill to make new
holes for the fasteners if new window frames are
used. Some windows are installed with an adhe-
sive/sealant (Hyster part no. 318352). Before ap-
plying the adhesive/sealant, clean the area with
window weld primer (Hyster part no. 365337).

WINDSHIELD WIPERS AND HEATER

WARNING

When the heater hoses must be replaced in the
cab, make sure to use heater hoses of the cor-
rect material and size. All hoses must conform
to SAE Specification 20R3 Class C or 20R3 Class
D-2.

Observe the previous WARNING when replacing
heater hoses in the cab.

12

Содержание CHALLENGER H135XL

Страница 1: ...Hyster F006 H135XL H155XL Forklift...

Страница 2: ...FRAME H6 00 7 00XL H135 155XL F006 G006 PART NO 897104 100 SRM 322...

Страница 3: ...condition Always use HYSTER APPROVED parts when making repairs Replacement parts must meet or exceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and...

Страница 4: ...5 Small Leaks Repair 5 Large Leaks Repair 5 Clean 5 Steam Method 6 Chemical Solution Method 6 Other Methods of Preparation for Repair 6 Install 6 Fuel Tank Repair 7 Remove 7 Repair 7 Install 7 Radiat...

Страница 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 6: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Страница 7: ...f tanks and replacement of safety labels are included Description The frame is one weldment and includes the hy draulic tank and the fuel tank for gasoline and diesel fuel There is a counterweight for...

Страница 8: ...counterweight can fall from the lift truck 1 Remove the grille and the cover for the hydraulic pump 2 Remove the bracket for the rear hood mount from the frame Put a block between the hood and the ra...

Страница 9: ...mbly so the lift truck cannot fall forward The surface must be solid even and level when the lift truck is put on blocks Make sure that any blocks used to support the lift truck are solid one piece un...

Страница 10: ...ng are all part of the operator restraint sys tem Each item must be checked to make sure it is attached securely functions correctly and is in good condition The end of the seat belt must fasten corre...

Страница 11: ...eck for wet areas accumulation of dirt and loose or miss ing paint caused by leakage Areas of the tank that are not easily seen can be checked with an inspection mirror and a light that is approved fo...

Страница 12: ...s given by the manufacturer WARNING Compressed air can move particles so that they cause injury to the user or to other personnel Make sure that the path of the compressed air is away from all personn...

Страница 13: ...uel from the tank is put in a closed container 2 Remove the drain plug and drain the fuel from the tank Disconnect the fuel lines at the tank and put caps on the openings 3 Remove the filler neck from...

Страница 14: ...ith a powershift transmission remove the capscrews that hold the torque converter to the flywheel Put blocks under the output end of the transmission Remove the capscrews that connect the engine to th...

Страница 15: ...Figure 5 NOTE A 40 N m 30 lbf ft TORQUE B 56 N m 41 lbf ft TORQUE C 50 N m 37 lbf ft TORQUE D 165 N m 122 lbf ft TORQUE A FAN END OF ENGINE DIESEL SHOWN B FLYWHEEL END OF ENGINE 1 FRAME 2 MOUNT BRACK...

Страница 16: ...nameplate Cleaning solvents can be flammable and toxic and cause skin irritation When using cleaning solvents always follow the recommendations of the manufacturer If a label must be replaced use the...

Страница 17: ...100 SRM 322 Safety Labels Figure 6 Label Positions 11...

Страница 18: ...and window frames are replaced as single units A window and frame are not available as separate units The top window has no frame WARNING All windows installed in the cab are made of special material...

Страница 19: ...100 SRM 322 Cab Repair 1 CAB FRAME ASSEMBLY 2 WIPER ASSEMBLY FRONT 3 WINDSHIELD 4 TOP WINDOW 5 WIPER ASSEMBLY REAR 6 DOOR WINDOW RH 7 DOOR ASSEMBLY RH 8 REAR WINDOW 9 SIDE WINDOW Figure 7 Cab 13...

Страница 20: ...o 0 30 Rear 1319365 Clear Laminated Tempered Safety Glass per ANSI Z26 1 AS2 5 6 to 6 8 0 22 to 0 27 Side 1319364 Clear Laminated Tempered Safety Glass per ANSI Z26 1 AS2 5 6 to 6 8 0 22 to 0 27 Doors...

Страница 21: ......

Страница 22: ...TECHNICAL PUBLICATIONS 100 SRM 322 11 03 3 97 4 90 5 86 Printed in U S A...

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