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Maintenance Procedures Every 250 Hours or Every 6 Weeks

CASTER LUBRICATION

  CAUTION

Use only the recommended lubricants for your ap-
plication.  Refer  to  Capacities  and  Specifications
8000SRM1703  for  lubrication  specifications  for
your lift truck.

Wipe grease fittings clean before greasing.

NOTE:  

Some optional packages may utilize sealed

bearings  or  different  grease  fitting  configurations.
Contact  your  Hyster  dealer  for  information  on  op-
tional packages.

The casters should be lubricated every 250 hours or
6  weeks  during  normal  operation.  The  caster  as-
sembly has one grease fitting in the top plate to lu-
bricate the swivel bearing. See Figure 12.

1. SWIVEL MOUNT

2. ELASTOMERIC SPRING

3. CASTER WHEEL

4. GREASE FITTING

Figure 12. Caster Assembly

CASTERS

Caster Adjustment Check

NOTE:  

For trucks with 160” long forks, the height

difference should be 7 to 9 mm (0.270 to 0.350 in.),
measured on a level floor

As the drive tire wears, the caster should be period-
ically adjusted to maintain weight on the drive tire.
The time period will vary depending on the applica-
tion. Excess rocking is often a sign of under adjus-
ted casters. This may occur when a new drive tire is
installed.  Loss  of  traction  may  be  caused  by  over
adjusted  casters.  This  may  occur  when  the  drive
tire  diameter  has  decreased  because  of  regular
wear.  The  casters  should  ideally  be  preloaded
7 mm (0.270 in.) from the unloaded condition.

1. 

Select a smooth and level surface where the ad-
justment can be checked.

2. 

Using  a  square,  measure  the  height  difference
between  the  two  forks.  The  measurement
should  be  taken  at  the  outermost  edge  of  the
fork,  near  the  battery  box  (see  Figure  13).  In
this view, the caster side (left) should be lower
than  the  drive  tire  side  (right).  Adjusting  the
caster  counterclockwise  will  lower  the  caster
side.

3. 

When the caster is properly adjusted, the truck
should  lean  slightly  towards  the  caster  side  of
the  truck.  The  truck  should  never  lean  more
than 0.5° from vertical.

Figure 13. Fork Height Measurement

Maintenance Procedures Every 250 Hours or Every 6 Weeks

8000 SRM 1705

18

Содержание A244

Страница 1: ...Hyster A244 BE80ZHD BE100ZHD Forklift...

Страница 2: ...PERIODIC MAINTENANCE BE80ZHD BE100ZHD A244 PART NO 4110886 8000 SRM 1705...

Страница 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Страница 4: ...Hours or Daily 14 Checks With Key Switch Turned OFF 14 Battery 14 Hydraulic Leaks 15 Drive Tire Load Wheels Casters and Frame 15 Checks With Key Switch Turned ON 16 Operation 16 Maintenance Procedure...

Страница 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 6: ...6 How to Change the Battery 27 Transporting 28 Loading 28 Unloading 28 Preparation for Storage 29 Short Term Storage 1 to 6 months 29 Long Term Storage 6 months or longer 29 Preparation for Use 29 Pre...

Страница 7: ...travel is movement in the direction of the forks The right hand side of the lift truck is to the operator s right hand facing the truck from the control handle end in the position for operating the c...

Страница 8: ...ling hip pad make sure capscrews are finger tight to prevent them from coming out during install and operation of lift truck 2 Install hip pad onto frame by aligning capscrews on back of pad with slot...

Страница 9: ...secure console cover to lift truck See Figure 4 5 Disconnect all electrical wiring from under console cover Tag wiring to assist when reinstalling steering handle assembly 6 Remove console cover from...

Страница 10: ...ift truck See Figure 4 6 Close drive unit compartment door 7 Connect battery to lift truck 8 Turn key switch to the ON position and test for proper operation Console Tray Remove 1 Remove four capscrew...

Страница 11: ...ity plate on the disabled lift truck for the approximate total weight The forks must extend the full width of the disabled lift truck Put the weight of the disabled lift truck at the center of the for...

Страница 12: ...lift truck that is used for towing This load will increase the traction of the lift truck Keep the load on the forks lowered as much as possible If counterbalanced style lift truck configured with the...

Страница 13: ...al injury discharge the capacitor before in specting or repairing any component Wear safety glasses Make certain the battery has been dis connected DO NOT use a screwdriver to dis charge the traction...

Страница 14: ...ates These chemi cals are allergic sensitizers to skin and respira tory tract and overexposure may occur without odor warning When performing work utilize good industrial hygiene practices including r...

Страница 15: ...considered Heavy operation and requires the 3 month 500 hour checks to be performed at 2 months 350 hours Lift trucks operating in freezer environments or dirty conditions are considered Se vere oper...

Страница 16: ...ry X Hold on Grade Test Capacity Load on 10 Grade 3 Horn X Check Operation No Binding Operates Proper Function Lift Lower Control X Check Operation No Binding Operates Proper Function Directional Spee...

Страница 17: ...Multipurpose Grease4 Forks to Drive End Frame Linkage L Lube Fittings Multipurpose Grease4 Safety Labels and Operating Manual X Replace if Missing or Damaged See Parts Manual 6 Frame X Visually Inspec...

Страница 18: ...and Pinion X L Apply to Gears Multipurpose Grease4 Breather X Claen and Check Operation Replace as Necessary Studs and Lugs X Visually Inspect Loose or Missing Studs Lug Nuts 10 Display X Check Opera...

Страница 19: ...every 2000 hours or yearly thereafter 4 Use Mobilgrease 28 synthetic extra protection grease clay for Standard and Cooler Freezer configurations 5 Lubricate every 8 hours only if using in a Corrosive...

Страница 20: ...tenance The battery must fit the battery compartment so the battery restraint panels will operate correctly Use spacers to prevent the battery from moving more than 13 mm 0 5 in in any direction CAUTI...

Страница 21: ...alled check all wheel nuts after 2 to 5 hours of operation When the nuts stay tight after an 8 hour check the inter val for checking the torque can be extended to 500 hours Refer to the Maintenance Sc...

Страница 22: ...d or reverse travel WARNING Use the battery power disconnect to shut down the truck only in an emergency The key switch or toggle switch is a two position switch located on the right side of the dash...

Страница 23: ...ation If the brake will not re lease or fails to apply or will not hold the lift truck the brake assembly must be replaced When the controller senses the truck has come to a complete stop the brake is...

Страница 24: ...aster should be period ically adjusted to maintain weight on the drive tire The time period will vary depending on the applica tion Excess rocking is often a sign of under adjus ted casters This may o...

Страница 25: ...he caster is not a substitute for drive tire selection Caster Adjust Procedure 1 Perform Caster Adjustment Check procedure prior to adjusting caster 2 Remove all weight from the forks and lower the fo...

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