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How to Tow the Lift Truck

  WARNING 

Stay  clear  of  the  tow  chain,  towing  vehicle,  and
the  lift  truck  during  the  towing  operation  to
prevent personal injury.

Make  sure  no  one,  except  the  driver,  is  near  the
lift  trucks  during  towing.  Both  the  tow  truck  and
the  disabled  truck  can  cause  personal  injury
during towing.

  CAUTION

Travel slowly and DO NOT tow on grades. NEVER
tow the lift truck faster than a normal walking
speed. Always tow smoothly, without sudden
starts or stops.

Until repairs are complete, keep a tag on the
control handle stating DO NOT OPERATE.
Remove the key.

1. 

Disconnect the battery, and fasten the chain to
the lift truck. Make sure the tow chain has the
capacity to tow the weight. Carefully fasten the
tow chain completely around the drive unit
compartment and battery compartment over
top of the forks. The chain must not cause
damage to either lift truck.

2. 

The electric brake must be released before the
lift truck can be towed.

When there is no alternative, the brake assembly
may be removed from the traction motor to allow
towing. For brake removal procedures see Brake
System
 1800SRM1697.

3. 

Tow the lift truck slowly.

4. 

If counterbalanced style, lift truck configured
with the drive wheels nearest to the forks is
used to tow the disabled lift truck. The lift

truck must have weight added to the forks. The
total weight of the lift truck and load must be
equal to or greater than the weight of the
disabled lift truck. Install a load of
approximately half the maximum capacity on
the forks of the lift truck that is used for
towing. This load will increase the traction of
the lift truck. Keep the load on the forks
lowered as much as possible.

If counterbalanced style, lift truck configured
with the drive wheel(s) furthest from the forks is
used to tow the disabled lift truck. DO NOT add
weight to the forks. Additional weight on the
forks may DECREASE the traction of the drive

wheel(s). Make sure that the lift truck used has
a total weight equal to or greater than the
weight of the disabled lift truck.

HOW TO PUT A LIFT TRUCK ON BLOCKS

  WARNING 

DO  NOT  put  the  lift  truck  on  blocks  unless  the
surface  is  solid,  even,  and  level.  Make  sure  that
any blocks used to support the lift truck are solid,
one-piece  units.  Put  a  block  in  front  and  back  of
the  tires  touching  the  ground  to  prevent
movement of the lift truck.

DO  NOT  raise  the  lift  truck  by  attaching  an
overhead  crane  to  areas  that  will  be  damaged.
Some of these points are not designed to support
the  weight  of  the  lift  truck.  The  lift  truck  can  be
damaged  or  it  can  fall,  causing  serious  personal
injury.  Attach  the  chain  or  sling  to  a  support
structure of the lift truck frame.

See Figure 8

How to Raise Drive/Steer Tire

1. 

Put blocks on each side (front and back) of the
load wheels to prevent movement of the lift
truck.

2. 

Use a special low clearance hydraulic jack,
crane, or another lift truck to raise the drive
tire. Make sure that the jack, crane, or other
lift truck has the correct capacity rating. The
capacity must equal to 2/3 the weight of the lift
truck, including the battery. See the capacity
plate.

3. 

Raise the lift truck only enough to suspend the
drive tire. Install additional blocks under the
frame near the drive tire.

General

8000 SRM 1705

6

Содержание A244

Страница 1: ...Hyster A244 BE80ZHD BE100ZHD Forklift...

Страница 2: ...PERIODIC MAINTENANCE BE80ZHD BE100ZHD A244 PART NO 4110886 8000 SRM 1705...

Страница 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Страница 4: ...Hours or Daily 14 Checks With Key Switch Turned OFF 14 Battery 14 Hydraulic Leaks 15 Drive Tire Load Wheels Casters and Frame 15 Checks With Key Switch Turned ON 16 Operation 16 Maintenance Procedure...

Страница 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 6: ...6 How to Change the Battery 27 Transporting 28 Loading 28 Unloading 28 Preparation for Storage 29 Short Term Storage 1 to 6 months 29 Long Term Storage 6 months or longer 29 Preparation for Use 29 Pre...

Страница 7: ...travel is movement in the direction of the forks The right hand side of the lift truck is to the operator s right hand facing the truck from the control handle end in the position for operating the c...

Страница 8: ...ling hip pad make sure capscrews are finger tight to prevent them from coming out during install and operation of lift truck 2 Install hip pad onto frame by aligning capscrews on back of pad with slot...

Страница 9: ...secure console cover to lift truck See Figure 4 5 Disconnect all electrical wiring from under console cover Tag wiring to assist when reinstalling steering handle assembly 6 Remove console cover from...

Страница 10: ...ift truck See Figure 4 6 Close drive unit compartment door 7 Connect battery to lift truck 8 Turn key switch to the ON position and test for proper operation Console Tray Remove 1 Remove four capscrew...

Страница 11: ...ity plate on the disabled lift truck for the approximate total weight The forks must extend the full width of the disabled lift truck Put the weight of the disabled lift truck at the center of the for...

Страница 12: ...lift truck that is used for towing This load will increase the traction of the lift truck Keep the load on the forks lowered as much as possible If counterbalanced style lift truck configured with the...

Страница 13: ...al injury discharge the capacitor before in specting or repairing any component Wear safety glasses Make certain the battery has been dis connected DO NOT use a screwdriver to dis charge the traction...

Страница 14: ...ates These chemi cals are allergic sensitizers to skin and respira tory tract and overexposure may occur without odor warning When performing work utilize good industrial hygiene practices including r...

Страница 15: ...considered Heavy operation and requires the 3 month 500 hour checks to be performed at 2 months 350 hours Lift trucks operating in freezer environments or dirty conditions are considered Se vere oper...

Страница 16: ...ry X Hold on Grade Test Capacity Load on 10 Grade 3 Horn X Check Operation No Binding Operates Proper Function Lift Lower Control X Check Operation No Binding Operates Proper Function Directional Spee...

Страница 17: ...Multipurpose Grease4 Forks to Drive End Frame Linkage L Lube Fittings Multipurpose Grease4 Safety Labels and Operating Manual X Replace if Missing or Damaged See Parts Manual 6 Frame X Visually Inspec...

Страница 18: ...and Pinion X L Apply to Gears Multipurpose Grease4 Breather X Claen and Check Operation Replace as Necessary Studs and Lugs X Visually Inspect Loose or Missing Studs Lug Nuts 10 Display X Check Opera...

Страница 19: ...every 2000 hours or yearly thereafter 4 Use Mobilgrease 28 synthetic extra protection grease clay for Standard and Cooler Freezer configurations 5 Lubricate every 8 hours only if using in a Corrosive...

Страница 20: ...tenance The battery must fit the battery compartment so the battery restraint panels will operate correctly Use spacers to prevent the battery from moving more than 13 mm 0 5 in in any direction CAUTI...

Страница 21: ...alled check all wheel nuts after 2 to 5 hours of operation When the nuts stay tight after an 8 hour check the inter val for checking the torque can be extended to 500 hours Refer to the Maintenance Sc...

Страница 22: ...d or reverse travel WARNING Use the battery power disconnect to shut down the truck only in an emergency The key switch or toggle switch is a two position switch located on the right side of the dash...

Страница 23: ...ation If the brake will not re lease or fails to apply or will not hold the lift truck the brake assembly must be replaced When the controller senses the truck has come to a complete stop the brake is...

Страница 24: ...aster should be period ically adjusted to maintain weight on the drive tire The time period will vary depending on the applica tion Excess rocking is often a sign of under adjus ted casters This may o...

Страница 25: ...he caster is not a substitute for drive tire selection Caster Adjust Procedure 1 Perform Caster Adjustment Check procedure prior to adjusting caster 2 Remove all weight from the forks and lower the fo...

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