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Installation and Maintenance Manual

5

Important Information for Gate System Owners & Users

WARNING: To reduce the risk of serious injury or death, read and follow all instructions in the
gate operator handbook and on the warning labels.

Save These Important Owner and User Instructions:

(Installers – be certain to instruct the owners and users about the following items)

Automatic gates are for vehicular use only! Provide walkways and signs to direct
pedestrians and bicycles to a separate walk-through entrance. Because an automatic
gate can start at any time without warning, ALWAYS KEEP PEOPLE AWAY FROM
THE AREA OF THE GATE. The Warning labels that have been supplied with this
operator must remain installed, in manner clearly visible, on both sides of the gate.

Never allow children to use or play with controls that operate the gate. Keep all
remote controls, especially radio transmitters, away from children.

Teach all users how to turn off the electric power and how to release and move the
gate manually. Use the manual release only when the gate is not moving.

KEEP AUTOMATIC GATES PROPERLY MAINTAINED. Have a professional gate
installer perform routine tests of the entrapment protection sensors, such as photo
eyes and gate edges.

Typical System Schematic for a Barrier Gate

The following is a sample plan that incorporates the common elements of a typical bi-directional automatic
barrier arm gate.

1. A Photo eye helps to protect pedestrians that may stray into the path of the barrier arm.
2. An in ground vehicle sensing loop (reset function) to control closure, so that arm closes immediately when

a vehicle clears the barrier arm path.

3.  An in ground vehicle sensing loop (free exit) activates the gate to open automatically from the inside.
4.  Edge sensor to re-open the arm if an obstruction is encountered.
5.  Gate entry device (card reader, telephone entry, keypad, etc) opens the gate after proper input from vehicle

driver.

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Содержание HTG 320-2

Страница 1: ...eration of the gate 7 Install the barrier arm and clamp securely Single arms up to 18 maximum can be installed on either the left or right side of the operator Arms longer than 26 include anti sway cable harnesses that must also be attached 8 Run the operator and verify normal smooth operation If the arm stops abruptly at the end of travel it may be necessary to adjust either of the open or close ...

Страница 2: ...Solar 0 0 DC AC charger 1 DC Solar charger I5 Fo 0 Enable Fire Dept Open 0 0 input disabled 1 enabled I6 oC 0 Enable Emergency close 0 0 input disabled 1 enabled I7 SE 3 Inherent Sensor sensitivity 3 1 Maximum sensitivity 9 Lowest sensitivity I8 SS 0 Inherent Sensor function 0 1 stop only note functions in usage class 4 only I9 LC 0 Leaf delay Close 0 0 none 1 7 second steps Master Slave only I10 ...

Страница 3: ...ARM GATE Operators With Smart Touch Controller Installation and Maintenance Manual Models HTG 320 2 HTG 320 3 HTG 320 6 HTG 320 8 and DC Battery UPS version Phone 800 321 9947 FAX 888 321 9946 Internet www hysecurity com Email Info hysecurity com ...

Страница 4: ...s manual may be reproduced by any means photocopier electronic or mechanical without the express written permission of Hy Security Gate Inc Additionally Hy Security Inc makes no representations or warranty with respect to this manual We also reserve the right to make changes in the products described without notice and without any obligation to notify any persons of any such revision or change ...

Страница 5: ...art Touch Controller 16 Installation Configuration for Smart Touch Controller 17 Wiring Control Inputs to the Smart Touch Controller 18 19 Connecting a Master Slave Pair 20 Table of User and Installer Menu Functions 21 22 User Menu Description Functions Available 23 Installer Menu Description Functions Available 24 25 Options for User Programmable Output Relays 26 Clock Functions 27 IV Entrapment ...

Страница 6: ...nostics 39 VI Accessories 24 Hr 7 Day Time Clock Option 40 Connecting a Radio Receiver 41 VII Troubleshooting and Maintenance Troubleshooting 42 43 Maintenance 44 45 VIII Two part Operators Battery types Important Notes about DC Powered Gates 46 DC Wiring Control 47 Battery Supply Diagrams 48 49 IX Appendix Wiring Size Schedules 50 51 Components Replacement Parts 52 58 Smart Touch Controller Conne...

Страница 7: ...perator properly and to verify a fully functional installation will ensure customer satisfaction and a longer life with minimal maintenance costs Installers and owners must be certain to thoroughly review and understand the Important Information regarding pedestrian entrapment protection contained within this manual There are hazards associated with automatic gates that can be greatly reduced with...

Страница 8: ...ber ________________________________________ HySecurity Distributor _____________________________________ Telephone Number _______________________________________ Installer Name ___________________________________________ Telephone Number _______________________________________ Serial number of operator ___________________________________ Date Installed ____________________________________________...

Страница 9: ...num arms to 24 2x5 aluminum fiberglass arms to 36 Stopping the Gate All models employ a time delay Soft Stop system Additionally brake valves shown at right are used to control the smooth stopping of the gate These valves are exclusive to HySecurity s operators They are independently adjustable to allow the gate to stop predictably without banging Starting the Gate When starting very heavy barrier...

Страница 10: ...gramming buttons and an LCD display The Smart Touch Controller has no switches of any type to set An RS232 port is for external communication is standard The system also has a real time clock and an EEPROM to record system events The log of events can be downloaded from the RS232 port with a PC and serial cable Our optional vehicle detector modules set a new industry standard by communicating a ho...

Страница 11: ...ate operator handbook and on the warning labels Install an Automatic Barrier Arm Gate Operator only When Automatic gates are for vehicular use only Provide walkways and signs to direct pedestrians and bicycles to a separate walk through entrance Because an automatic gate can start at any time without warning always keep people away from the area of the gate The Warning labels that have been suppli...

Страница 12: ...yes or other non contact sensors are used they are to be mounted in locations most likely to guard against entrapment A combination of contact and non contact sensors may be used but all must be recognized components under the UL 325 standard See pages 34 and 35 for details on the requirements If the Entrapment protection is provided by a continuous pressure actuation control a placard stating WAR...

Страница 13: ...pecially radio transmitters away from children Teach all users how to turn off the electric power and how to release and move the gate manually Use the manual release only when the gate is not moving KEEP AUTOMATIC GATES PROPERLY MAINTAINED Have a professional gate installer perform routine tests of the entrapment protection sensors such as photo eyes and gate edges Typical System Schematic for a ...

Страница 14: ...4 through 1 8 Electric drill and bits 1 8 through 3 8 9 Roto hammer and bits 3 8 1 2 10 Level it doesn t need to look like this one but the installation needs to be level 11 Two pair wide jaw vice grip pliers or two C clamps 4 capacity 4 Allen wrench set 3 Concrete anchor bolts four 1 2 x 4 2 Carpenters pencil or crayon 1 Chalkline or other builders string ...

Страница 15: ...ine See the footprint plan and elevation view on pages 13 15 Installation 1 Drill four holes for concrete anchors The operator must be mounted with four anchor bolts These will be 12 5 on center with a square pattern to match the chassis base Line up the operator so that the end of the barrier arm is in the intended position Place the operator over the conduit and mark the mounting holes Once mark...

Страница 16: ...age carefully to distinguish between 208V and 230V branch circuits A label on top of the transformer identifies the various taps 6 Power Connection for Two Part Battery Operators The primary AC power must be routed to the DC power supply enclosure but there must conduits between the gate operator and the DC supply enclosure Note AC power is not needed in the gate operator enclosure unless there is...

Страница 17: ...hat they are either unplugged or connected to a loop so that they do not cause interference with the function of the machine If the motor turns but nothing moves reverse two poles of a three phase power source and or verify that the bypass valve is closed To check the bypass valve verify that the round black knob near the hydraulic hose connection point on the pump is not toggled to the bypass pos...

Страница 18: ...Installation and Maintenance Manual 10 Components of the Barrier Arm Gate Operator ...

Страница 19: ...ator The arm should appear to weigh forty pounds or less regardless of the length or actual weight of the arm If the operating weight of the arm is heavier than our maximum specification the operator is overloaded which adversely affects both automatic and manual operation The only remedy for an arm that is too heavy is to reduce the length of the arm or add additional counterweight 3 Limit Switch...

Страница 20: ...tip by moving hand over hand while walking towards the operator When the arm is open be certain to close the bypass valve to prevent the arm from drifting down 2 The arm can be manually closed with the same procedure except that once manually started the arm will fully close itself due to the force of gravity 3 To regulate the speed of closing during manual operation only there is a needle valve f...

Страница 21: ...Installation and Maintenance Manual 13 46 ...

Страница 22: ...Installation and Maintenance Manual 14 46 ...

Страница 23: ...Installation and Maintenance Manual 15 ...

Страница 24: ... press the Previous button to move back to an item that you recently passed b Press the Select button if you wish to make a setting change to a menu item The menu item will flash to indicate that its setting is ready to be changed c Press Next to move forward or Previous to go back to an earlier setting choice d When you have located the setting that you want to use press the Select button and the...

Страница 25: ...splay reads uC 0 go to step 2 If the operator has previously been configured the Installer Menu must be accessed in order to reach the system configuration menu items see step 3 d at the top of this page 2 When turning on the power for a new machine the LCD display directly enters the Installer Menu at the uC __ menu item which is for selecting the user class as defined by UL Select uC 1 uC 2 uC 3...

Страница 26: ... remote open device Program to also Close using Smart Touch menu 5 Open Close button Pushbutton or radio controls 6 Partial Open This input disabled on barrier arm gates 7 Open interlock input or Time clock Open Menu configurable 8 Free Exit vehicle detector 9 Disable Free Exit vehicle detector or Timer to Close Free Exit is only disabled when Close Limit Switch tripped 10 Inside Obstruction vehic...

Страница 27: ...e Direction 20 DO NOT USE 21 Charger AC Loss 22 Gate Lock Interlock 23 Emergency Close 24 Fire Department Open RS 485 Future Expansion new Connector to SlideWinder Drive Board UNUSED Clock Battery Motor Relay Reset Buzzer Connector User Relay 1 User Relay 3 DC only Solid State for use with flashers and other high cycle accessories User Relay 2 Master Slave Open Radio Gate Edge Radio RS 232 socket ...

Страница 28: ...he electric control boxes and connect to the RS485 Dual Gate terminals in matching order on both machines In the RS485 shaded area connect the terminals for Master Com to Slave Com Master A to Slave A and the Master B to Slave B using the insulated trio of wires Connect the shield to a solid ground at either the Master or the Slave unit Do not ground both ends Cut off the shield and insulate tape ...

Страница 29: ...tting the full range of features and choices of the Smart Touch Controller are available to use The User Menu contains the basic configuration items and the Installer Menu contains the more advanced menu items User Menu Options Default Description U1 Ct 0 Close timer setting 0 0 Close timer off or 1 99 seconds U2 hC 0 Momentary Close 0 0 momentary 1 Constant hold PB required U3 ho 0 Momentary Open...

Страница 30: ...0 0 60 Seconds max run 1 300 Seconds max run I12 EC 0 PEC reverse to open 0 0 Close eye stops only 1 2 sec reverse to open I13 PC 0 Set PEC output NO NC 0 0 Normally Open PE output 1 N C Supervised mode I14 gC 0 Set Edge input NO NC 0 0 Normally Open Edge output 1 Normally Closed I15 tC 1 Time clock Interlock input 1 0 select Time Clock 1 select Open Interlock I15a dt 0 Disable Free Exit Close Tmr...

Страница 31: ... reinitiate a closure if a gate is somehow forced to open far enough that the close limit switch releases The Alert buzzer will sound immediately even if it had been turned off and the motor will restart to secure the gate fully closed If the gate is not fully closed within four seconds the motor turns off and the alert buzzer sounds an intruder alert for thirty seconds The LCD display reads ALE1 ...

Страница 32: ...and gate edges to close a gate A reset input is required before the gate can be opened Installer 7 SE 6 Inherent Sensor sensitivity This menu item is to adjust the sensitivity of the internal inherent sensor Available settings are 1 9 with 9 being the least sensitive Installer 8 SS 0 Inherent Sensor function This menu item is only available in UL class 4 operators and allows an option whereby the ...

Страница 33: ...d This is used for bi directional traffic The default function allows normal operation of the free exit detector Installer 20 CP 0 RLD Reset loop detector function The default for this menu item allows the reset loop detector when triggered and released to close the arm immediately The optional setting Cp_1 allows the Smart Touch system to remember an additional open count if the open input is act...

Страница 34: ...ng output Activates when the gate has been open longer than a user selected period of time Adjustable from 0 delay then 15 seconds delay to 135 seconds delay in 15 second time increments 9 Safety Mode Alert output Activated when system is in the Safety Mode or the Entrapment Mode Safety Mode occurs upon an impact with an obstruction Entrapment Mode means the gate is stopped and occurs if the inter...

Страница 35: ...re required in order to read this data 1 To set or adjust the time go the User menu item CL_0 and push the Select button so that CL_0 blinks Using the Previous and or Next buttons change the setting from CL_0 to 1 2 3 or 4 depending upon which setting is to be changed 1 minutes 2 hours 3 days 4 months 2 Push the Select button The display will change to a blinking adjustable value Different display...

Страница 36: ...omotive use only Be certain to design the installation such that all pedestrian traffic is directed to a separate walkway Install signs that warn of the hazard of a moving vehicular gate Do not locate the barrier arm gate such that it moves within two feet of a rigid object Even though there is an exclusion in the UL325 standard that states any vehicular barrier arm that is not intended to move to...

Страница 37: ...ge sensor device or the equivalent Type C Inherent adjustable clutch or pressure relief device Type D An actuating device requiring continuous pressure to maintain opening or closing motion of the gate Type E An inherent audio alarm which warns a minimum of 3 seconds before operation UL Usage Class Information The automatic vehicular operator must also be labeled as appropriate for both the type a...

Страница 38: ...ated such that the signal is not impeded by building structures or other obstructions and shall function under its intended end use conditions The contact and non contact sensors must be tested and labeled as Recognized Components under the UL 325 standard in order to be deemed acceptable for use in this application Study the protection device schematic and consider your specific installation to d...

Страница 39: ...d above is intended for pedestrian detection if photo eyes are also to be used for vehicular detection consider in addition to the low elevation photo eye for cars another photo eye at a height of about 55 to detect semi trucks Configuration If the photo eye has an internal switch for setting Light Operate vs Dark Operate select Light Operate If the photo eye has a relay output and has both NO and...

Страница 40: ...ng and alignment of the 3 inch reflector the chance of problems is greatly reduced Taking steps to protect the photo eye and the reflector from being exposed to fog and being absolutely certain the photo eye is perfectly aligned will greatly reduce any false triggering of the system The ideal mounting of a retro reflective photo eye is inside and enclosure of some sort The ideal mounting for the r...

Страница 41: ...ne detector 3 In applications with multiple loops keep each loop at least six feet apart This avoids cross talk It is possible to have loops closer together by selecting different frequencies An advantage of using HySecurity model HY 5A detectors is that problematic cross talk is not possible 4 To avoid interference keep loops at least two 2 inches above any reinforcing steel Do not route loop wir...

Страница 42: ...alse calls Detector Logic HySecurity Gate Operators recommends that vehicle detectors be used for free open and obstruction sensing logic only The exception is in parking applications with our HTG 320 barrier arm operator where a reset detector may be also used to close the gate In applications employing our swing vertical lift or sliding gate operators closing logic cannot be used Loop Diagnostic...

Страница 43: ...Installation and Maintenance Manual 35 E95 ...

Страница 44: ...uch can report the both loop frequency and call strength on its LCD display e Smart Touch will report loop malfunctions and store this data in its EEprom memory f Most detector or loop faults that could occur are reported and displayed on the LCD display There are four vehicle detector inputs available both on the main terminal strip and as direct plug in modules The vehicle detector inputs are fo...

Страница 45: ... detector Do not exceed more than 200 sq ft of loop area to one detector The rotary switch for sensitivity has eight settings which are as follows 0 Low 1 Normal 2 Medium 3 High 0 3 with the boost feature 4 Low 5 Normal 6 Medium 7 High 4 7 no boost feature Boost increases the sensitivity during a call and is very useful for maintaining continuous detection when the signal may become weak such as s...

Страница 46: ...o the common Buss 3 Connect 24 Volt power to the detector Polarity does not matter if the detector is a 24 AC model If a DC detector is used pin 1 is on a DC detector and pin 2 is 4 Connect the output pin 6 to the common Buss on the power supply and the output pin 5 to one of the four detector inputs depending upon the detector function required on the Smart Touch Controller terminal strip 5 If mu...

Страница 47: ... display will flash between F_xx which are the high digits then the low digits of the loop frequency counter For example F_05 3413 would represent a frequency of 53 413 Hertz The highest digit will probably be only a single digit because loop frequency is usually a five digit number between 20 000 to 80 000 Hertz Changing the Loop Frequency HY 5A detectors can never crosstalk but if for any reason...

Страница 48: ...Installation and Maintenance Manual 40 24 hr 7 day Timer Connection to Smart Touch Controller ...

Страница 49: ...ut wires into a 25 spade connector and connect to the COM terminal Connect the red wire to the 24V terminal and connect the other radio output contact wire to the spade marked OPEN Note that this terminal is the same as the 4 input terminal labeled Edge Sensor on the main control board Mount an external antenna onto the top of a fixed post of the fence near the operator Connect the antenna into th...

Страница 50: ...but nothing is moving 1 Check the manual bypass valve Close it if found open See note at top of this page 2 If the power is three phase and the electric motor is running clockwise reverse any two of the three lines 3 Check the fluid level in the reservoir See maintenance instructions 4 If the arm is closed and will not open assist the arm by lifting it manually if the arm moves with help the open ...

Страница 51: ...n battery AL17 2 chirps sec every 15 seconds Lock Intrlk Input 22 Blocks Open AL17 2 chirps sec every 15 seconds Maximum run Fault FAL1 1 chirp once every 15 seconds Photo eye Fault supervised FAL2 2 chirps sec once per minute Critical AC sag bad supply wire FAL3 2 chirps sec once per minute Directional motion Error Err1 3 chirps sec once per minute Disconnected IES Error Err2 3 chirps sec once pe...

Страница 52: ...ch of the filler port Replace the plug and wipe up any spilled oil If any oil is allowed to remain it will dry to a very sticky and messy consistency Mechanical Maintenance Before servicing turn off power disconnect switch Depending upon duty cycles use a grease gun to apply a lithium based grease into the crank arm zerk fitting on six month to one year intervals The main shaft bearings should be ...

Страница 53: ...evel should remain approximately one inch below the filler hole See maintenance instructions for oil filling Loss of fluid is not normal and indicates a leak that must be located and repaired The cap for the filler hole is a breather and needs only to be finger tight Use Uniflow fluid part H004 1 0 if additional fluid is required 5 To drain the hydraulic oil leave the arm in the closed position an...

Страница 54: ...t The batteries are connected in a series circuit join the positive terminal from one battery to the negative terminal of the next battery Since this operator is intended to run on batteries control of the load is important Easier moving gates will drain less energy from the battery preserving capacity for more cycles during a power failure HySecurity uses a permanently sealed type battery which n...

Страница 55: ...onal system configurations for 24 Volt DC battery type gate operators Since this is an uninterruptible power supply system the installer must decide depending upon customer preference what is to happen when the AC line power fails The User Relays will operate to less than 18VDC There are four functional choices provided in the User Menu item AP_ Setting 0 Type A The operator functions normally unt...

Страница 56: ...Installation and Maintenance Manual 48 D C POWER BATTERY PACK 2 BATTERY 110AH 30 H X 30 W X 12 D ...

Страница 57: ...Installation and Maintenance Manual 49 24V 110A H BATTERY POWER SUPPLY FOR DC OPERATORS ...

Страница 58: ...re based on copper wire and allow for a 5 voltage drop The ampere values shown are the service factor ampere rating maximum full load at continuous duty of the motor Always connect electrical power and ground the operator in accordance with the National Electrical Code articles 430 and 250 plus other local codes that may apply The maximum distance shown is from the gate operator to the power sourc...

Страница 59: ...Installation and Maintenance Manual 51 ...

Страница 60: ...Installation and Maintenance Manual 52 Parts Breakout ...

Страница 61: ...Installation and Maintenance Manual 53 Parts Breakout ...

Страница 62: ...Installation and Maintenance Manual 54 Parts Breakout AC Pumps MX000234 HVABY 000 CRT ...

Страница 63: ...Installation and Maintenance Manual 55 Parts Breakout DC Pumps MX000234 HVABY 000 CRT ...

Страница 64: ...Installation and Maintenance Manual 56 Parts Breakout ...

Страница 65: ... Breakout ITEM QTY 3 5 HVAFL NVA 1 ea 3 7 HVACK CDAD XBN 1 ea 3 8 HVACK CVB 1 ea 3 9 MX000234 2 ea 3 10 HVABY 000 CRT 1 ea 3 11 HSFFI 714 CS04 5 ea 3 13 HSFFI 850 0404 1 ea 3 14 HSFFI 863 0404 1 ea 3 15 HSFFI 853 0404 1 ea 3 16 HMAMA 320 KIT 1 ea ...

Страница 66: ...ents PART NUMBER QTY 2 1 ESWCB 030 60 1 EA 2 3 ESWOI 067 DCEX 1 EA 2 4 ECOTS 1102 1 EA 2 5 EENEN HOI 3030 1 EA 2 7 EDCBY 12B 090 2 EA 2 9 ECOTS 005 1 EA 2 10 ESWFU 010 15 1 EA 2 11 ESWFU 010 05 1 EA 2 12 ESWBU 001 BLK 1 EA 2 13 ECDBC 024 025 1 EA 2 14 EDCFV 001 1 EA 2 15 EACTH B10 021 1 EA ...

Страница 67: ...Installation and Maintenance Manual 59 Smart Touch Controller Connections ...

Страница 68: ...Installation and Maintenance Manual 60 Quick StrongArm Brake Valve adjustment Procedure ...

Страница 69: ... WARRANTIES OTHERWISE ARISING FROM COURSE OF DEALING OR USAGE OF TRADE 3 Buyer s Exclusive Remedies for Any Nonconformity If a HySecurity product fails to conform to the warranties in Section 1 Buyer must notify HySecurity within a reasonable time and in no event more than thirty 30 days after the discovery of the nonconformity HySecurity will investigate and in the event of a breach will provide ...

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