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17

Gas-Fired Direct Vent Cast Iron Boilers – Field Assembly Instructions

Step 37 

Install the blower housing

1.  Place the blower housing  bracket over 

the top two studs.

2.  Rest the blower housing on the bracket 

and secure the four bolts between the 
blower housing fl ange and the 
manifold.

3.  Install the bolts and nuts between the 

bracket and the blower housing.

4.  Adjust the blower housing until level 

and tighten the mounting bolts on the 
bracket at boiler front and at housing.

Step 38 

Install the control panel and connect wiring

1.  Slide the control panel onto the studs 

and secure with nuts provided.

2.  Connect the loose wires (identifi ed with 

destination tags).

3.  Make sure all of the following connections are made. Some of these connections will 

be made in later steps as additional components are added. See the wiring diagrams 
supplied with the boiler for details. The following is a list of connections to be made. 
Wires are tagged with destinations.

4.  When boiler assembly is complete, follow the boiler manual and the wiring diagrams to 

complete fi eld control wiring and power connections.

TAGGED WIRING CONNECTIONS

Rear
terminal box

Low water cut-off 

MR limit

Flow switch

Outlet temperature sensor

Return temperature sensor

Control
enclosure
(front)

Wires from rear terminal block (LWCO, fl ow switch, MR limit, outlet 
temperature sensor, and return temperature sensor)

Blower motor harnesses

Gas pressure switches

Main gas valve

Pilot gas valve

Filter box rupture disk switch

Ignitor cable to spark generator

Ignitor ground lead to ground bar

UV scanner wires

Display panel wiring

Содержание HeatNet KN-16

Страница 1: ...ubstantial property damage The boiler can only be operated with a dust freeairsupply Followtheinstructionmanualprocedurestoductairtotheboilerairintake Iftheboilerhasbeencontaminatedbyoperation with co...

Страница 2: ...ns to your HydroTherm distributor or contact the HydroTherm Customer Service Department at 260 North Elm Street Westfield MA 01085 Always include the model and serial numbers from the rating plate of...

Страница 3: ...ding to possible severe personal injury death or substantial property damage COMPONENTS AND SPECIAL TOOLS REQUIRED Recommended Assembly Crew The assembly crew should be a minimum of 3 experienced tech...

Страница 4: ...ed as the front end 3 Place a beam supplied against each side as a runner as shown at right 4 The planed surface of the beam must be on top 5 If beam has any curvature place the beam with the curvatur...

Страница 5: ...1 Use a 3 8 x 6 inch bolt wedge flat washer split lock washer and nut on each side as shown 2 Point the wedge narrow edge toward the section Wedge Point thin edge toward the section Tighten bolt firml...

Страница 6: ...tly Step 8 Mix push nipple lubricant Work gloves are recommended for this procedure 1 In a disposable container mix some 30 wt motor oil with some of the Hercules Pro Dope supplied with the boiler Mix...

Страница 7: ...es 2 Inspect carefully and wipe off the nipples with a clean cloth 3 Brush the outside surface of each push nipple VERY LIGHTLY with the push nipple lubricant 4 Wipe off any excess lubricant Step 12 I...

Страница 8: ...f the two draw rods The back sides large surface of the bearing plates must face toward the sections away from the nuts The ribbed side of the bearing plate shown in the photo below must face the nut...

Страница 9: ...Install remaining intermediate sections and then the rear section see previous pages for details Step 6 Apply adhesive for ceramic fiber flue baffle Step 11 Lubricate push nipples with oil pipe dope...

Страница 10: ...lignment of the section leg slots with the hole in the legs pry section into position as needed 8 Install the 3 8 x 4 1 2 inch bolts nuts washers and wedges on all four legs as in Step 5 Step 19 Inser...

Страница 11: ...r to apply a bead on the condensate pan flange around the complete perimeter 2 At each of the four corners apply a bead on the flange where the sheet metal edges meet Step 22 Install condensate drain...

Страница 12: ...evelop resulting in severe damage Repair all leaks at once If block leaks should occur repair if possible Contact your Hydrotherm representative for instructions if necessary 1 Apply blanking flanges...

Страница 13: ...protective packaging 2 Carefully place the four combustion chamber side pieces in the top as shown 3 The combustion chamber should sit evenly in the opening with its FLAT surface facing up and even wi...

Страница 14: ...iler 1 Carefully align the burner flange on top of the burner 2 Apply a generous bead of silicone sealant completely around the flange about 1 inch inside the bolt notches Step 31 Install the manifold...

Страница 15: ...ore placing the jacket top panel and then installing the top mounted components 3 Place the jacket top panel over the top openings after plugging opens that won t be used 4 Top rear tappings Rear 1 Re...

Страница 16: ...when handling the insulating components of the boiler 1 Insert and drive the jacket front studs into the stud bosses nine locations 2 Cut cross slots in the insulation at each stud location and press...

Страница 17: ...ing connections are made Some of these connections will be made in later steps as additional components are added See the wiring diagrams supplied with the boiler for details The following is a list o...

Страница 18: ...tion electrode flange to inside end of ceramics This dimension must be 1 1 2 inches 2 Check adjust the gap between the electrode tips This dimension must be 1 8 inch 3 Apply the gasket and bolt in pla...

Страница 19: ...t side panel making sure all tabs fit into the mating grooves in front and rear jacket panels 4 Install the control enclosure side panels using screws provided Step 40 Adjust the ignition electrode UV...

Страница 20: ...Step 46 Complete wiring 1 Obtain the HeatNet display panel assembly 2 Complete all wiring connections from the control panel to the display panel components 3 Mount the display panel and the control e...

Страница 21: ...view 3 Rear showing piping and components 4 Top rear components 5 Top front components 6 Manifold top Step 48 Follow Boiler Installation and Operating Instructions manual and HeatNet Control manual 1...

Страница 22: ...Gas Fired Direct Vent Cast Iron Boilers Field Assembly Instructions 22 Figure 1 Plastic tube routing...

Страница 23: ...rol panel mounting hardware kit Return supply nipple weldment KN 26 30 Supply nipple sensor kit Supply nipple flow switch kit Return nipple sensor kit Flue transition assembly kit Crate 1 Filter box a...

Страница 24: ...IN UNITED STATES 260 NORTH ELM ST WESTFIELD MA 01085 413 564 5515 FAX 413 568 9613 IN CANADA 7555 TRANMERE DRIVE MISSISSAUGA ONT L5S 1L4 905 672 2991 FAX 905 672 2883 www hydrothermkn com...

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