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  Th is manual is intended only for use by a qualifi ed heating installer/technician. Read and follow this manual, all supplements and related 

instructional information provided with the boiler. Install, start and service the boiler only in the sequence and methods given in these 
instructions. Failure to do so can result in severe personal injury, death or substantial property damage.

 

Do not use the boiler during construction.

 Construction dust and particulate, particularly drywall dust, will cause contamination of 

the burner, resulting in possible severe personal injury, death or substantial property damage.  Th e boiler can only be operated with a dust-
free air supply. Follow the instruction manual procedures to duct air to the boiler air intake. If the boiler has been contaminated by operation 
with contaminated air, follow the instruction manual guidelines to clean, repair or replace the boiler if necessary.

 Affi  x these instructions near to the boiler/water heater. Instruct the building owner to retain the instructions for future use by a qualifi ed 

service technician, and to follow all guidelines in the User’s Information Manual.

 10/12 Copyright 2010 Hydrotherm

Gas-Fired Cast Iron Boilers

Models K N-16, -26, and -30

KN-FAI2-0313

42-9552

Also read and follow:

KN Series Gas Boiler 
Installation and Operating
Instructions

and
KN HeatNet Control Manual

Field Assembly 
Instructions

Содержание HeatNet KN-16

Страница 1: ...ubstantial property damage The boiler can only be operated with a dust freeairsupply Followtheinstructionmanualprocedurestoductairtotheboilerairintake Iftheboilerhasbeencontaminatedbyoperation with co...

Страница 2: ...ns to your HydroTherm distributor or contact the HydroTherm Customer Service Department at 260 North Elm Street Westfield MA 01085 Always include the model and serial numbers from the rating plate of...

Страница 3: ...ding to possible severe personal injury death or substantial property damage COMPONENTS AND SPECIAL TOOLS REQUIRED Recommended Assembly Crew The assembly crew should be a minimum of 3 experienced tech...

Страница 4: ...ed as the front end 3 Place a beam supplied against each side as a runner as shown at right 4 The planed surface of the beam must be on top 5 If beam has any curvature place the beam with the curvatur...

Страница 5: ...1 Use a 3 8 x 6 inch bolt wedge flat washer split lock washer and nut on each side as shown 2 Point the wedge narrow edge toward the section Wedge Point thin edge toward the section Tighten bolt firml...

Страница 6: ...tly Step 8 Mix push nipple lubricant Work gloves are recommended for this procedure 1 In a disposable container mix some 30 wt motor oil with some of the Hercules Pro Dope supplied with the boiler Mix...

Страница 7: ...es 2 Inspect carefully and wipe off the nipples with a clean cloth 3 Brush the outside surface of each push nipple VERY LIGHTLY with the push nipple lubricant 4 Wipe off any excess lubricant Step 12 I...

Страница 8: ...f the two draw rods The back sides large surface of the bearing plates must face toward the sections away from the nuts The ribbed side of the bearing plate shown in the photo below must face the nut...

Страница 9: ...Install remaining intermediate sections and then the rear section see previous pages for details Step 6 Apply adhesive for ceramic fiber flue baffle Step 11 Lubricate push nipples with oil pipe dope...

Страница 10: ...lignment of the section leg slots with the hole in the legs pry section into position as needed 8 Install the 3 8 x 4 1 2 inch bolts nuts washers and wedges on all four legs as in Step 5 Step 19 Inser...

Страница 11: ...r to apply a bead on the condensate pan flange around the complete perimeter 2 At each of the four corners apply a bead on the flange where the sheet metal edges meet Step 22 Install condensate drain...

Страница 12: ...evelop resulting in severe damage Repair all leaks at once If block leaks should occur repair if possible Contact your Hydrotherm representative for instructions if necessary 1 Apply blanking flanges...

Страница 13: ...protective packaging 2 Carefully place the four combustion chamber side pieces in the top as shown 3 The combustion chamber should sit evenly in the opening with its FLAT surface facing up and even wi...

Страница 14: ...iler 1 Carefully align the burner flange on top of the burner 2 Apply a generous bead of silicone sealant completely around the flange about 1 inch inside the bolt notches Step 31 Install the manifold...

Страница 15: ...ore placing the jacket top panel and then installing the top mounted components 3 Place the jacket top panel over the top openings after plugging opens that won t be used 4 Top rear tappings Rear 1 Re...

Страница 16: ...when handling the insulating components of the boiler 1 Insert and drive the jacket front studs into the stud bosses nine locations 2 Cut cross slots in the insulation at each stud location and press...

Страница 17: ...ing connections are made Some of these connections will be made in later steps as additional components are added See the wiring diagrams supplied with the boiler for details The following is a list o...

Страница 18: ...tion electrode flange to inside end of ceramics This dimension must be 1 1 2 inches 2 Check adjust the gap between the electrode tips This dimension must be 1 8 inch 3 Apply the gasket and bolt in pla...

Страница 19: ...t side panel making sure all tabs fit into the mating grooves in front and rear jacket panels 4 Install the control enclosure side panels using screws provided Step 40 Adjust the ignition electrode UV...

Страница 20: ...Step 46 Complete wiring 1 Obtain the HeatNet display panel assembly 2 Complete all wiring connections from the control panel to the display panel components 3 Mount the display panel and the control e...

Страница 21: ...view 3 Rear showing piping and components 4 Top rear components 5 Top front components 6 Manifold top Step 48 Follow Boiler Installation and Operating Instructions manual and HeatNet Control manual 1...

Страница 22: ...Gas Fired Direct Vent Cast Iron Boilers Field Assembly Instructions 22 Figure 1 Plastic tube routing...

Страница 23: ...rol panel mounting hardware kit Return supply nipple weldment KN 26 30 Supply nipple sensor kit Supply nipple flow switch kit Return nipple sensor kit Flue transition assembly kit Crate 1 Filter box a...

Страница 24: ...IN UNITED STATES 260 NORTH ELM ST WESTFIELD MA 01085 413 564 5515 FAX 413 568 9613 IN CANADA 7555 TRANMERE DRIVE MISSISSAUGA ONT L5S 1L4 905 672 2991 FAX 905 672 2883 www hydrothermkn com...

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