Hydromatic S3SD Скачать руководство пользователя страница 6

6

Pump

Maintenance

7.  Thoroughly  clean  hous ing  

before  re plac ing  new  stator. 

Replace  sta tor  and  make  all 

wire  con nec tions  to  cord 

cap  assembly  before  re plac-

ing  hous ing  on  pump.  This  is  

im por tant  as  leads  must  be 

tucked  be hind  the  wind ings 

by  us ing  hands  up  through  

ro tor core.

iMPOrTAnT: 

Use 

only  

compression  type  insulated  

con nec tors on the wires. Do not 

tape leads as oil will de te ri o rate 

the  tape  and  cause  dam age  to 

stator and bear ings.

8.  Check  top  bearing.  If  clean  

and  does  not  turn  rough,  

bearings  can  be  re used  and  it  

is  not  necessary  to  com plete-

ly  dismantle  pump  to  change 

bearings.  If  bearings  are  

dam aged  with  dirt  or  heat,  

they  must  be  re placed.  See  

ad di tion al  instructions  on  

re plac ing  seals  and  bearings. 

Re mem ber  to  reinstall  the 

upper bear ing load spring.

9.  Replace  motor  hous ing    onto 

seal cham ber and bolt in place 

with capscrews.

  Be  sure  O-ring  seal  has  been 

re placed. If O-ring is nicked or 

cut, re place the new rings. This 

ap plies  to  all  O-rings  used  in 

as sem bly.

10.After all leads are reconnected,  

make  a  high  voltage  ground 

test  on  each  wire.  The  only 

wire  that  should  show  ground 

is the green power lead.

11.Refill motor chamber with oil.  

Use only high grade trans form-

er  oil  or  reg u lar  Hydromatic 

spe cial  sub mers ible  oil.  Fill  

cham ber  until  oil  cov ers  top  of 

wind ings. Leave air space in top 

for  ex pan sion.  Use  Permatex

®

 

on plug threads.

replacing Seals and Bearings:

1.  Drain  all  oil  from  motor  

chamber as described.

2.  Remove  bolts  that  hold  motor 

hous ing  to  bearing  housing. 

Re move 

screws 

hold ing 

bearing  housing  to  volute 

housing.

3.  Lift  rotating  assembly  (rotor, 

shaft and impeller) from pump 

case and place hor i zon tal ly on 

bench.  With  hard wood  block, 

tap  end  of  im pel ler  to  loosen 

from shaft.

4.  Shaft sleeves are not used.
5.  Remove lower seal spring and 

pry out seal with screwdriver. 

6.  Remove  screws  holding  seal 

plate  to  bearing  housing,  then 

remove  snap  ring  that  retains 

the upper seal and pry out seal 

with screwdriver.

7.  Use  bearing  puller  to  remove 

bear ings.  Replace  with  new 

bear ings.  Press  only  on  inner 

face of bearing when replacing. 

Pressing  on  outer  face  can 

damage  the  bear ing.  Bear ings 

are  standard  size  that  can  be 

ob tained  from  any  bearing  

supply house or can be ob tained 

from Hydromatic fac to ry.

8. 

iMPOrTAnT

:  Do  not  use 

any  of  the  old  seal  parts. 

Replace with all new seals.

9.  Thoroughly  clean  all  castings 

be fore  replacing  seals.  One 

grain  of  dirt  be tween  the  

seal  faces  can  cause  fail ure. 

Examine  all  O-rings  for  nicks 

before reusing.

10.Use  Locktite  on  sock et  head 

lock ing screw in end of shaft.

11.Before  refilling  cham ber  with 

oil, air test as de scribed above.

12.Refill  chamber  with  oil  as  

de scribed above.

13.Always  check  all  leads  with 

high  volt age  or  with  Megger 

for  grounds  before  operating 

the pump.

Содержание S3SD

Страница 1: ...ase make sure you provide this manual to the owner of the pumping equip ment or to the responsible party who maintains the system Submersible Sewage Pump Dual Seal Pumps S3SD S4SD SB3SD SB4SD Part 5625 420 1 Item E 03 420 04 09 ...

Страница 2: ... panel Sump Level Control Sump level is controlled by Hydromatic 3900 mercury switch level controls The 3900 level controls is a metal case mercury switch sealed in a solid polyurethane float The float is held in position by a weight at tached to the power cord above the float The cord supports the float and is adjusted for height from the sur face Typical duplex systems use three floats the lowes...

Страница 3: ...ump Nema 4 Junction Box Optional If electrical control panel is to be set re mote from the pump sump a NEMA 4 junc tion box should be used to make pow er and control con nec tions The Hydromatic NEMA 4 junc tion box is pro vid ed with com pres sion con nec tors for seal ing all wires No sealing com pound is need ed to make con nec tions waterproof NUMBER OF CONDUCTORS REQUIRED BETWEEN CONTROL PANE...

Страница 4: ... ces sive solids may collect for the pump to han dle A frequent pump ing cycle is rec om mend ed for best op er a tion If an alarm system is used this con trol is usually set about 6 inch es above the over ride control Some engineers as de scribed pre vi ous ly prefer to have the alarm control set be low the override control Making Electrical Connections All electrical wiring must be in ac cor dan...

Страница 5: ...ls always dis con nect the power first Do not smoke or use sparkable elec trical devices or flames in a sep tic gas eous or possible septic sump Field Service on Motor All submersible motors can be ser viced out of warranty in the field by any reliable motor service shop Any pump in warranty must be re turned to the factory for ser vice or repaired in an au tho rized Hydromatic ser vice center Cha...

Страница 6: ...l oil cov ers top of wind ings Leave air space in top for ex pan sion Use Permatex on plug threads Replacing Seals and Bearings 1 Drain all oil from motor chamber as described 2 Remove bolts that hold motor hous ing to bearing housing Re move screws hold ing bearing housing to volute housing 3 Lift rotating assembly rotor shaft and impeller from pump case and place hor i zon tal ly on bench With h...

Страница 7: ... on power and if pump starts trouble is in float con trol Replace control Pump Troubleshooting Pump runs but will not shut off 1 Pump may be air locked Turn pump off and let set for several min utes then restart 2 Lower float control may be hung up in the closed po si tion Check in sump to be sure control is free 3 Selector switch may be in the Hand position Pump does not deliver prop er capacity ...

Страница 8: ...te 1 18 00975 012 1 Snap Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09927 123 2 Impeller 1 5 HP 1 09927 124 2 Impeller 1 HP 2 HP 1 09927 125 2 Impeller 3 HP 1 23 06106A019 Screw Cap 5 24 07990 002 2 Plate Seal 1 8 Ref Part Part No No Description Qty 25 00150 019 1 O Ring 1 26 19103A043 Screw Cap 4 27 08206 000 1 Inst Plate 1 28 07145 000 2 Housi...

Страница 9: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 22 24 25 30 29 28 27 38 26 23 31 15 32 33 34 35 36 37 9 S3SD ...

Страница 10: ...p Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09927 123 2 Impeller 1 5 HP 1 09927 124 2 Impeller 1 HP 2 HP 1 09927 125 2 Impeller 3 HP 1 23 06106A019 Screw Cap 5 24 07990 002 2 Plate Seal 1 Ref Part Part No No Description Qty 25 00150 019 1 O Ring 1 26 19103A043 Screw Cap 4 27 08206 000 1 Inst Plate 1 28 07145 000 2 Housing Bearing 1 29 00568 007...

Страница 11: ...11 SB3SD 2 1 10 3 4 5 6 7 8 9 11 12 13 14 15 16 17 44 42 43 24 23 22 21 20 19 18 38 27 28 29 30 39 41 26 25 31 15 32 33 40 34 35 36 37 ...

Страница 12: ...16 00150 029 1 O Ring 1 17 09995 101 2 Volute 1 18 00975 012 1 Snap Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09978 031 2 Impeller 3 HP 1 09978 031 2 Impeller 2 HP 5 HP 1 09978 129 2 Impeller 7 5 HP 1 23 06106A019 Screw Cap 5 Ref Part Part No No Description Qty 24 07990 003 2 Plate Seal 1 25 00150 023 1 O Ring 1 26 19103A043 Screw Cap 4 27 0820...

Страница 13: ...13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 38 27 28 29 30 23 31 15 32 33 34 35 36 37 S4SD ...

Страница 14: ...7 09995 101 2 Volute 1 18 00975 012 1 Snap Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09978 031 2 Impeller 3 HP 1 09978 031 2 Impeller 2 HP 5 HP 1 09978 129 2 Impeller 7 5 HP 1 23 06106A019 Screw Cap 5 24 07990 003 2 Plate Seal 1 25 00150 023 1 O Ring 1 Ref Part Part No No Description Qty 26 19103A043 Screw Cap 4 27 08206 000 1 Inst Plate 1 28 0...

Страница 15: ...15 2 1 10 3 4 5 6 7 8 9 11 12 13 14 15 16 17 44 42 43 24 23 22 21 20 19 18 38 27 28 29 30 39 41 26 25 31 15 32 33 40 34 35 36 37 SB4SD ...

Страница 16: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Страница 17: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Страница 18: ...operly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installatio...

Страница 19: ......

Страница 20: ...___________________________ D Incoming line voltage _________________________ Actual _____________________________ E Voltage to pumps ____________________________ Actual _____________________________ F Type of junction box _____________________________ Manufacturer _______________________ G Are floats installed in wet well _______________________________________________________ H Are floats set to...

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