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Hydromatic  electrical  equipment 

is  installed  in  a  weatherproof  

en clo sure.  Electrical  equipment 

in cludes  a  main  cir cuit  breaker 

for each pump, a magnetic start er 

with over load pro tec tion for each 

pump,  an  H-O-A  switch  and  run 

light  for  each  pump,  an  electric 

alter na tor  and  a  trans form er  to 

provide  ap pro pri ate  control  for 

control circuit and alarms.

Overload Heaters:

If  a  Hydromatic  control  pan el  is 

not used, on three phase pumps all 

three  phases  must  have  overload 

protection.  The  overload  should 

be  ambient  compensated  class 

10.  The  heaters  full  load  amps 

on  the  pump  should  be  sized  in 

accordance  with  the  name plate 

amps  on  the  mo tor  housing.  The 

amp  draw  on  these  sub mers ible 

mo tors  is  slightly  high er  than  a 

cor re spond ing  horsepower  surface 

motor so heaters must be sized by 

the name plate full load amp rating.

installing Pump in Sump:

Before  installing  pump  in  sump, 

lay  it  on  side  and  turn  impeller 

with  fingers.  Im pel ler  may  be 

slightly  stuck  due  to  fac to ry  test 

water  so  it  must  be  broken  loose 

with  small  bar  or  screwdriver 

in  edge  of  vanes.  The  impeller 

should turn freely.
Clean  all  trash  and  sticks  from 

sump and connect pump to piping. 

A  check  valve  must  be  in stalled 

on  each  pump.  A  gate  or  plug 

valve  in  each  pump  discharge 

line  is  also  rec om mend ed.  This 

valve  should  be  in stalled  on  the  

discharge side of the check valve 

so  if  nec es sary  to  service  the 

check valve, the line pressure can 

be  cut  off.  Single  pump  sys tems 

are sometimes in stalled without a 

check  valve  where  it  is  desirable 

to self-drain the dis charge line to 

pre vent freez ing. This can be done 

only  with  short  dis charge  lines. 

Oth er wise water will re turn to the 

sump  and  cause  short  cycling  of 

the pump.

nEMA 4 Junction Box (Optional):

If electrical control panel is to be 

set re mote from the pump sump, a 

NEMA  4  junc tion  box  should  be 

used  to  make  pow er  and  control 

con nec tions.  The  Hydromatic 

NEMA  4  junc tion  box  is  pro vid-

ed  with  com pres sion  con nec tors 

for  seal ing  all  wires.  No  sealing  

com pound  is  need ed  to  make  

con nec tions waterproof.

NUMBER OF CONDUCTORS REQUIRED BETWEEN CONTROL PANEL

AND NEMA 4 JUNCTION BOX

 

System 

Number of 

Number of 

Number of

 

Type 

Control Wires 

Power Lines 

Ground Wires #8

 

Simplex 

1

 

Simplex with Alarm 

1

 

Duplex 

1

 

Duplex with Alarm 

1

WIRE SIZE TABLE

FOR REMOTE LOCATION OF CONTROL PANEL LENGTHS ARE BASED ON A VOLTAGE DROP OF TWO PER CENT

Maximum length in feet from NEMA 4 junction box to con trol panel. For 3 phase only and for power lines only. All control wires can be = 14–16 or 18 gauge 
wire. If power lines are for 460 or 575 volts in su la tion of control wires must be for this voltage if used in con duit with power lines. 

   

Volts  230  460  575  230  460  575  230  460  575  230  460  575  230  460  575  230  460    575   230   460   575   230    460   575   230    460     575

 Wire  Motor

 Size 

HP 

7

1

2

  7

1

2

  7

1

2

  10  10  10  15  15  15  20  20      20     25    25     25     30       30    30     35      35      35

  12 

 

110  450    700    90    370    580

  10 

 

180  720  1120  140    550    370    90    360    560    50    220    340

    8 

 

270  1100  1650  220    900  1400  175    700  1100  105    420    650      320    500   

230    360            180    280

    6 

 

400  1600  2500  350  1400  2200  220    900  1400  150    600    930  105    420    650    90  370    570            360    560             320   500           230   360

    4 

 

 

 

 

 

 

 

370  1500  2300  230    950  1450  175    700  1100  140  550    850   125  500   800    100   400   620    90     360   560

    2 

 

 

 

 

 

 

 

 

 

 

370  1500    230  270  1100  1700  220  900   1400   210  820  1250   200   800  1250  150    600    930

*Special Junction Box re quired for wire sizes larger than #4.

Single phase pumps with capacitor 

start  circuit  must  have  the  

overload  protection  on  the  black 

pump lead.  

nOTE: On single phase pumps 

the white, black, and red pump 

leads must be connected properly 

for the pump to run.

Pump

Installation

Содержание S3SD

Страница 1: ...ase make sure you provide this manual to the owner of the pumping equip ment or to the responsible party who maintains the system Submersible Sewage Pump Dual Seal Pumps S3SD S4SD SB3SD SB4SD Part 5625 420 1 Item E 03 420 04 09 ...

Страница 2: ... panel Sump Level Control Sump level is controlled by Hydromatic 3900 mercury switch level controls The 3900 level controls is a metal case mercury switch sealed in a solid polyurethane float The float is held in position by a weight at tached to the power cord above the float The cord supports the float and is adjusted for height from the sur face Typical duplex systems use three floats the lowes...

Страница 3: ...ump Nema 4 Junction Box Optional If electrical control panel is to be set re mote from the pump sump a NEMA 4 junc tion box should be used to make pow er and control con nec tions The Hydromatic NEMA 4 junc tion box is pro vid ed with com pres sion con nec tors for seal ing all wires No sealing com pound is need ed to make con nec tions waterproof NUMBER OF CONDUCTORS REQUIRED BETWEEN CONTROL PANE...

Страница 4: ... ces sive solids may collect for the pump to han dle A frequent pump ing cycle is rec om mend ed for best op er a tion If an alarm system is used this con trol is usually set about 6 inch es above the over ride control Some engineers as de scribed pre vi ous ly prefer to have the alarm control set be low the override control Making Electrical Connections All electrical wiring must be in ac cor dan...

Страница 5: ...ls always dis con nect the power first Do not smoke or use sparkable elec trical devices or flames in a sep tic gas eous or possible septic sump Field Service on Motor All submersible motors can be ser viced out of warranty in the field by any reliable motor service shop Any pump in warranty must be re turned to the factory for ser vice or repaired in an au tho rized Hydromatic ser vice center Cha...

Страница 6: ...l oil cov ers top of wind ings Leave air space in top for ex pan sion Use Permatex on plug threads Replacing Seals and Bearings 1 Drain all oil from motor chamber as described 2 Remove bolts that hold motor hous ing to bearing housing Re move screws hold ing bearing housing to volute housing 3 Lift rotating assembly rotor shaft and impeller from pump case and place hor i zon tal ly on bench With h...

Страница 7: ... on power and if pump starts trouble is in float con trol Replace control Pump Troubleshooting Pump runs but will not shut off 1 Pump may be air locked Turn pump off and let set for several min utes then restart 2 Lower float control may be hung up in the closed po si tion Check in sump to be sure control is free 3 Selector switch may be in the Hand position Pump does not deliver prop er capacity ...

Страница 8: ...te 1 18 00975 012 1 Snap Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09927 123 2 Impeller 1 5 HP 1 09927 124 2 Impeller 1 HP 2 HP 1 09927 125 2 Impeller 3 HP 1 23 06106A019 Screw Cap 5 24 07990 002 2 Plate Seal 1 8 Ref Part Part No No Description Qty 25 00150 019 1 O Ring 1 26 19103A043 Screw Cap 4 27 08206 000 1 Inst Plate 1 28 07145 000 2 Housi...

Страница 9: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 22 24 25 30 29 28 27 38 26 23 31 15 32 33 34 35 36 37 9 S3SD ...

Страница 10: ...p Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09927 123 2 Impeller 1 5 HP 1 09927 124 2 Impeller 1 HP 2 HP 1 09927 125 2 Impeller 3 HP 1 23 06106A019 Screw Cap 5 24 07990 002 2 Plate Seal 1 Ref Part Part No No Description Qty 25 00150 019 1 O Ring 1 26 19103A043 Screw Cap 4 27 08206 000 1 Inst Plate 1 28 07145 000 2 Housing Bearing 1 29 00568 007...

Страница 11: ...11 SB3SD 2 1 10 3 4 5 6 7 8 9 11 12 13 14 15 16 17 44 42 43 24 23 22 21 20 19 18 38 27 28 29 30 39 41 26 25 31 15 32 33 40 34 35 36 37 ...

Страница 12: ...16 00150 029 1 O Ring 1 17 09995 101 2 Volute 1 18 00975 012 1 Snap Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09978 031 2 Impeller 3 HP 1 09978 031 2 Impeller 2 HP 5 HP 1 09978 129 2 Impeller 7 5 HP 1 23 06106A019 Screw Cap 5 Ref Part Part No No Description Qty 24 07990 003 2 Plate Seal 1 25 00150 023 1 O Ring 1 26 19103A043 Screw Cap 4 27 0820...

Страница 13: ...13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 38 27 28 29 30 23 31 15 32 33 34 35 36 37 S4SD ...

Страница 14: ...7 09995 101 2 Volute 1 18 00975 012 1 Snap Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09978 031 2 Impeller 3 HP 1 09978 031 2 Impeller 2 HP 5 HP 1 09978 129 2 Impeller 7 5 HP 1 23 06106A019 Screw Cap 5 24 07990 003 2 Plate Seal 1 25 00150 023 1 O Ring 1 Ref Part Part No No Description Qty 26 19103A043 Screw Cap 4 27 08206 000 1 Inst Plate 1 28 0...

Страница 15: ...15 2 1 10 3 4 5 6 7 8 9 11 12 13 14 15 16 17 44 42 43 24 23 22 21 20 19 18 38 27 28 29 30 39 41 26 25 31 15 32 33 40 34 35 36 37 SB4SD ...

Страница 16: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Страница 17: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Страница 18: ...operly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installatio...

Страница 19: ......

Страница 20: ...___________________________ D Incoming line voltage _________________________ Actual _____________________________ E Voltage to pumps ____________________________ Actual _____________________________ F Type of junction box _____________________________ Manufacturer _______________________ G Are floats installed in wet well _______________________________________________________ H Are floats set to...

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