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4

Pump

Installation

Wiring  diagrams  are  pro vid ed 

with  pan el  for  making  con nec-

tions.  An  ex tra  set  of  di a grams 

is  included  so  that  one  set  can 

be  used  during  installation  when 

mak ing  con nec tions.  The  size  of 

any  additional  wiring  from  the 

pump  cord  to  the  panel  is  based 

on the distance and pump current.  

Double  check  that  all  wiring  is 

properly connected and tight.

nOTE: On single phase pumps 

the  white,  black  and  red  pump 

wires  must  be  connected 

properly to the panel. Only the  

proper sequence will work.

installing 3900 Mercury Switch 

Float:

The float cords are sup port ed by a 

mount ing bracket that is at tached 

to  sump  wall  or  cov er  or  to  the 

NEMA 4 junc tion box.
Cord  snubbers  are  used  to  hold  

the cord in place. Float level can 

be changed at any time by loos en-

ing  the  snub ber  and  re ad just ing  

cord length.
In  either  simplex  or  duplex  

system the lower or turn-off float 

is set just above the top of volute 

so  that  the  vo lute  will  always  be 

sub merged  dur ing  the  pumping 

cycle. The second or lead/on float 

is set at about 24 inches above the 

lower turn-off con trol. 
More  distance  between  turn-on 

and turn-off controls can be used 

but  sew age  may  be come  septic 

and  ex ces sive  solids  may  collect 

for the pump to han dle. A frequent 

pump ing  cycle  is  rec om mend ed 

for best op er a tion.

If  an  alarm  system  is  used,  this 

con trol is usually set about 6 inch es 

above the over ride control.
Some  engineers  as  de scribed  

pre vi ous ly  prefer  to  have  the 

alarm  control  set  be low  the  

override control.

Making Electrical Connections:

All  electrical  wiring  must  be 

in  ac cor dance  with  local  code, 

and  only  com pe tent  elec tri cians 

should  make  the  in stal la tions.  A 

set  of  prints  is  in clud ed  for  use  

in  mak ing  the  in stal la tion.  All  

wires  should  be  checked  for 

grounds  with  an  ohm me ter  or 

Megger  af ter  the  con nec tions 

are  made.  This  is  im por tant,  as  

one  ground ed  wire  can  cause  

con sid er able trouble. 

iMPOrTAnT:  if  equipment  is 

not  properly  wired  and  pro tect­

ed  as  rec om mend ed,  the  motor 

guar an tee is void.

Starting System:
1.  Turn  H-O-A  switch  to  Off 

position,  then  turn  on  main 

circuit breakers.

2.  Open  all  discharge  valves  

and  al low  water  to  rise  in  

sump pump.

3.  Turn  H-O-A  switch  to  Hand 

po si tion  on  one  pump  and 

notice  operation.  If  pump  is 

noisy  and  vi brates,  rotation 

is  wrong.  To  change  rotation  

(3  phase),  in ter change  any  

two  line  leads  to  motor.  DO 

NOT INTER CHANgE MAIN 

INCOMINg LINES. If duplex 

system, check second pump in 

the same manner. 

4.  Now set both H-O-A switches 

to  Auto  position  and  allow 

water  to  rise  in  sump  until 

Pump

Operations

Содержание S3SD

Страница 1: ...ase make sure you provide this manual to the owner of the pumping equip ment or to the responsible party who maintains the system Submersible Sewage Pump Dual Seal Pumps S3SD S4SD SB3SD SB4SD Part 5625 420 1 Item E 03 420 04 09 ...

Страница 2: ... panel Sump Level Control Sump level is controlled by Hydromatic 3900 mercury switch level controls The 3900 level controls is a metal case mercury switch sealed in a solid polyurethane float The float is held in position by a weight at tached to the power cord above the float The cord supports the float and is adjusted for height from the sur face Typical duplex systems use three floats the lowes...

Страница 3: ...ump Nema 4 Junction Box Optional If electrical control panel is to be set re mote from the pump sump a NEMA 4 junc tion box should be used to make pow er and control con nec tions The Hydromatic NEMA 4 junc tion box is pro vid ed with com pres sion con nec tors for seal ing all wires No sealing com pound is need ed to make con nec tions waterproof NUMBER OF CONDUCTORS REQUIRED BETWEEN CONTROL PANE...

Страница 4: ... ces sive solids may collect for the pump to han dle A frequent pump ing cycle is rec om mend ed for best op er a tion If an alarm system is used this con trol is usually set about 6 inch es above the over ride control Some engineers as de scribed pre vi ous ly prefer to have the alarm control set be low the override control Making Electrical Connections All electrical wiring must be in ac cor dan...

Страница 5: ...ls always dis con nect the power first Do not smoke or use sparkable elec trical devices or flames in a sep tic gas eous or possible septic sump Field Service on Motor All submersible motors can be ser viced out of warranty in the field by any reliable motor service shop Any pump in warranty must be re turned to the factory for ser vice or repaired in an au tho rized Hydromatic ser vice center Cha...

Страница 6: ...l oil cov ers top of wind ings Leave air space in top for ex pan sion Use Permatex on plug threads Replacing Seals and Bearings 1 Drain all oil from motor chamber as described 2 Remove bolts that hold motor hous ing to bearing housing Re move screws hold ing bearing housing to volute housing 3 Lift rotating assembly rotor shaft and impeller from pump case and place hor i zon tal ly on bench With h...

Страница 7: ... on power and if pump starts trouble is in float con trol Replace control Pump Troubleshooting Pump runs but will not shut off 1 Pump may be air locked Turn pump off and let set for several min utes then restart 2 Lower float control may be hung up in the closed po si tion Check in sump to be sure control is free 3 Selector switch may be in the Hand position Pump does not deliver prop er capacity ...

Страница 8: ...te 1 18 00975 012 1 Snap Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09927 123 2 Impeller 1 5 HP 1 09927 124 2 Impeller 1 HP 2 HP 1 09927 125 2 Impeller 3 HP 1 23 06106A019 Screw Cap 5 24 07990 002 2 Plate Seal 1 8 Ref Part Part No No Description Qty 25 00150 019 1 O Ring 1 26 19103A043 Screw Cap 4 27 08206 000 1 Inst Plate 1 28 07145 000 2 Housi...

Страница 9: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 22 24 25 30 29 28 27 38 26 23 31 15 32 33 34 35 36 37 9 S3SD ...

Страница 10: ...p Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09927 123 2 Impeller 1 5 HP 1 09927 124 2 Impeller 1 HP 2 HP 1 09927 125 2 Impeller 3 HP 1 23 06106A019 Screw Cap 5 24 07990 002 2 Plate Seal 1 Ref Part Part No No Description Qty 25 00150 019 1 O Ring 1 26 19103A043 Screw Cap 4 27 08206 000 1 Inst Plate 1 28 07145 000 2 Housing Bearing 1 29 00568 007...

Страница 11: ...11 SB3SD 2 1 10 3 4 5 6 7 8 9 11 12 13 14 15 16 17 44 42 43 24 23 22 21 20 19 18 38 27 28 29 30 39 41 26 25 31 15 32 33 40 34 35 36 37 ...

Страница 12: ...16 00150 029 1 O Ring 1 17 09995 101 2 Volute 1 18 00975 012 1 Snap Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09978 031 2 Impeller 3 HP 1 09978 031 2 Impeller 2 HP 5 HP 1 09978 129 2 Impeller 7 5 HP 1 23 06106A019 Screw Cap 5 Ref Part Part No No Description Qty 24 07990 003 2 Plate Seal 1 25 00150 023 1 O Ring 1 26 19103A043 Screw Cap 4 27 0820...

Страница 13: ...13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 38 27 28 29 30 23 31 15 32 33 34 35 36 37 S4SD ...

Страница 14: ...7 09995 101 2 Volute 1 18 00975 012 1 Snap Ring 1 19 08908 002 1 Key Square 1 20 10108 000 1 Washer Impeller 1 21 19101A003 Screw Cap 1 22 09978 031 2 Impeller 3 HP 1 09978 031 2 Impeller 2 HP 5 HP 1 09978 129 2 Impeller 7 5 HP 1 23 06106A019 Screw Cap 5 24 07990 003 2 Plate Seal 1 25 00150 023 1 O Ring 1 Ref Part Part No No Description Qty 26 19103A043 Screw Cap 4 27 08206 000 1 Inst Plate 1 28 0...

Страница 15: ...15 2 1 10 3 4 5 6 7 8 9 11 12 13 14 15 16 17 44 42 43 24 23 22 21 20 19 18 38 27 28 29 30 39 41 26 25 31 15 32 33 40 34 35 36 37 SB4SD ...

Страница 16: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Страница 17: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Страница 18: ...operly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installatio...

Страница 19: ......

Страница 20: ...___________________________ D Incoming line voltage _________________________ Actual _____________________________ E Voltage to pumps ____________________________ Actual _____________________________ F Type of junction box _____________________________ Manufacturer _______________________ G Are floats installed in wet well _______________________________________________________ H Are floats set to...

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