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 IMPORTANT! 

Read and follow these instructions 

for  adjusting  the  pultruded  rail 

system  disconnect.  Failure  to 

follow  these  instructions  may 

result in diaphragm leakage during 

pumping or guide rail damage.

Step  1:

  If  disconnect  elbow 

and  sealing  flange  were  ordered 

separately,  the  proper  diaphragm 

gap must be set. Complete factory 

assembled  systems  are  factory  

preset and require no adjusting.

Gap-setting Procedure:

  1) Loosen  guide  arms  on  each 

side of discharge elbow.

  2) Insert loose sealing flange into 

guide arms.

  3) To set the top 1/8" gap, insert 

the loose red rubber ring gasket 

in  between  the  sealing  flange 

and  discharge  elbow  to  act  as 

a spacer.

  4) C-clamp  sealing  flange  to 

discharge  elbow  to  hold 

required  gap  (2  required, 

snug  parts  together  without 

tightening).

  5) Rotate  each  guide  arm 

to  ensure  the  protruding 

“block”  on  each  guide  arm 

is  up  against  the  sealing 

flange  rib  and  the  guide  arm 

opposite  block  side  is  against 

the sealing flange hanger rods. 

Torque bolts as follows:

3" systems: 40 ft/lbs 

4" & 6" systems: 140 ft/lbs

  6) Remove 

c-clamp(s) 

and 

rubber  gasket.  Test  gap  by 

pulling  out  on  bottom  of  the 

sealing  flange.  If  the  flange 

is  adjusted  properly,  it  should 

not  pull  back  out  of  set 

position more than 1/16". Test  

disconnect  by  pulling  up  on 

eyebolt (sealing flange should 

release easily).

Step  2:

  Attach  supplied  chain 

leg  to  achieve  a  three-point  lift. 

Test  the  balance  of  the  pump  by 

adjusting  the  location  of  the 

shackle  in  reference  to  individual 

chain  links.  The  pump  must  be 

level to function properly.

WARNING: If the sealing flange 

end  of  pump  is  raised  above 

the  horizontal,  the  guide  rail 

may be damaged upon lowering 

the  pump.  Ensure  pump  is 

horizontal  before  lowering  the 

pump into basin.

General 

 

 

Information

Thank  you  for  purchasing  your 

Hydromatic

®

  pump.  To  help 

ensure  years  of  trouble-free  

op er a tion,  please  read  the  

fol low ing manual carefully.

Before Operation: 

Read  the  following  in struc-

tions  care ful ly.  Reasonable  care 

and  safe  meth ods  should  be 

practiced.  Check  local  codes  and 

requirements before installation.

Attention: 

This  manual  contains  important 

information  for  the  safe  use  of 

this  product.    Read  this  manual 

completely  before  using  this 

product  and  refer  to  it  often 

for  con tin ued  safe  product  use. 

DO  NOT  THROW  AWAY  OR 

LOSE  THIS  MAN U AL.    Keep 

it in a safe place so that you may 

refer to it often.

Unpacking Pump:
Remove  pump  from  carton. 

When  un pack ing  unit,  check  for 

con cealed  damage.  Claims  for 

damage  must  be  made  at  the 

receiving end through the delivery 

carrier.  Dam age  cannot  be 

processed from the factory.

WARNING:  Before  handling 

these  pumps  and  controls, 

always  disconnect  the  power 

first.  Do  not  smoke  or  use  

sparkable  electrical  devices  or 

flames  in  a  septic  (gaseous)  or 

possible septic sump.

Содержание PULTRUDED RAIL SYSTEM

Страница 1: ...To the installer Please make sure you provide this manual to the owner of the pumping equip ment or to the responsible party who maintains the system Part 5625 359 1 Item E 03 359 04 09 PULTRUDED RAIL SYSTEM ...

Страница 2: ...nge should release easily Step 2 Attach supplied chain leg to achieve a three point lift Test the balance of the pump by adjusting the location of the shackle in reference to individual chain links The pump must be level to function properly WARNING If the sealing flange end of pump is raised above the horizontal the guide rail may be damaged upon lowering the pump Ensure pump is horizontal before...

Страница 3: ...vertical discharge piping modules to elbow using bolts nuts lock washers and gasket NOTE When increasing the pipe size at the discharge elbow an eccentric flanged reducer coupling may be required to avoid interference with the guide rail See Installation Data Install remainder of the sump discharge piping This typically includes a vertical run of piping appropriately sized and configured to mate w...

Страница 4: ...ate Guide Rail Bracing Sump depths of 9 6 and greater require intermediate guide rail bracing The braces mount on the vertical discharge pipes with U bolts which are sized according to the discharge pipe size The number of guide rail braces required are as follows Sump Depths 9 6 to 18 0 1 guide rail brace required 18 6 to 27 0 2 guide rail braces required 27 6 to 30 0 3 guide rail braces required...

Страница 5: ... the pump or bottom of the basin Shorten cords to suit the installation See Bulletin Q 701 for the Installation and Service Manual on the electrical Control Panel system 11B Control Panel Mounted Remote from Basin If the Control Panel is remotely located instead of on the mounting stand at the basin install coupling through basin wall Screw protective bushing from inside basin into coupling all fu...

Страница 6: ...clogged Amperage higher than name plate will indicate this 2 Pump rotation may be wrong Reversing any two line leads on three phase pumps will reverse the rotation 3 Discharge plug valve may be closed 4 Plugging anywhere from impeller to sealing flange This is evident if no water runs out of sealing flange after raising the pump Pull the pump from the basin to find the clog 5 Plugging beyond the s...

Страница 7: ...LTRUDED RAIL I BEAM HYDRAULIC SEALING FLANGE ASSEMBLY WITH BUNA DIAPHRAGM right hand to suspend the float the pump should continue to run The pump should stop when raising the left hand to suspend the float If this procedure does not cause the pump to operate as described either order new 3900 mercury float switches or replace alternator relay PULTRUDED RAIL SYSTEM ...

Страница 8: ...XCEEDING 9 6 HYDROMATIC 3900 SUBMERSIBLE LEVEL SWITCHES HYDROMATIC NON CLOG SUBMERSIBLE PUMP HOPPER BOTTOM RECOMMENDED DISCH ELBOW FRP GUIDE RAIL LIFTING CHAIN VENT PIPING DEPTH OF WELL FT IN INFLUENT PIPE INV EL CONTROL POWER CABLES CONTROL CABLE MOUNTING BRACKET E G F SUMP SUMP SUMP MIN WATER LEVEL GRADE ELEV ELEV D C SIMPLEX 3 THROUGH 6 PUMPS ...

Страница 9: ... EXCEEDING 9 6 HYDROMATIC 3900 SUBMERSIBLE LEVEL SWITCHES HYDROMATIC NON CLOG SUBMERSIBLE PUMP HOPPER BOTTOM RECOMMENDED DISCH ELBOW FRP GUIDE RAIL LIFTING CHAIN VENT PIPING DEPTH OF WELL FT IN INFLUENT PIPE INV EL CONTROL POWER CABLES CONTROL CABLE MOUNTING BRACKET H F G E SUMP SUMP SUMP SUMP MIN WATER LEVEL GRADE ELEV ELEV DUPLEX 3 THROUGH 6 PUMPS ...

Страница 10: ...ons provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installation location f if unit is used for purposes other than for what it is designed and man...

Страница 11: ......

Страница 12: ...___________________________ D Incoming line voltage _________________________ Actual _____________________________ E Voltage to pumps ____________________________ Actual _____________________________ F Type of junction box _____________________________ Manufacturer _______________________ G Are floats installed in wet well _______________________________________________________ H Are floats set to...

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