HydraMaster ChemDry CTS 400 Flex Скачать руководство пользователя страница 47

43:  CTS 400 Flex Owner’s Guide

Rev 3-23-2015-KGO

CS-46247 Rev. A

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HydraMaster  warrants  to  the  original  end  user,  each  new  machine,  new  accessories  and  genuine  replacement  parts  against  defects  in

material and workmanship under normal use and service. Our obligation under this warranty is limited to repair or replacement of the defective 

item at our factory or by an Authorized Service Center. Warranty coverage shall begin on the date of purchase by the original end user (as 

evidenced by your invoice from the factory or Authorized Dealer) or six (6) months from the date the machine was shipped from the factory, 

whichever  is  earlier.  The  warranty  registration  card  must  be  completed  and  returned  within  30  days  of  purchase.  The  warranty  coverage 

period is specified below.  

This warranty shall not apply to repairs resulting from accidents or misuse, damage in transit, overloading the capacity of the machine, failure due to lack of proper 

maintenance or care as described in the operating and maintenance instructions.  Freezing of any water or chemical related component will VOID all warranties on 

water  or  chemical  related  components,  internal  or  external.  Corrosion,  deposits  and/or  build-up  in  the  water,  chemical,  recovery  or  heating  systems  due  to 

hardness  in  the  water  used  or  chemicals  which  result  in  deposits,  will  VOID  all  warranties  on  affected  components.  The  use  or  application  of  any  chemical, 

including but not limited to acids or solvents, which results in damage to metal, rubber, plastic, or painted parts will VOID all warranties on those parts. Minor 

adjustments, such as tightening of screws or bolts not connected with the replacement of parts, are not covered. Replacement of expendable wear items including, 

but not limited to paint, labels and other cosmetic parts are also not covered. Repairs or alterations by an organization other than the factory or an Authorized 

Service Center are not covered and will void any HydraMaster warranty as to the parts or systems repaired or altered by a non-authorized organization. 

THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION OF THE LIMITED WARRANTIES STATED WITHIN.  NO OTHER WARRANTY, 

EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO  ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR  A PARTICULAR 

PURPOSE,  IS  MADE  EXCEPT  AS  EXPRESSLY  STATED  HEREIN.    ANY  STATUTORY  IMPLIED  WARRANTIES,  INCLUDING  ANY  WARRANTY  OF 

MERCHANTABILITY  OR  FITNESS  FOR  A  PARTICULAR  PURPOSE,  THAT  ARE  IMPOSED  BY  LAW  DESPITE  THE  EXPRESS  LIMITATION  OR 

WARRANTIES  ABOVE,  ARE  EXPRESSLY  LIMITED  TO  THE  DURATION  OF  THE  WRITTEN  WARRANTY.  BUYER  UNDERSTANDS,  ACKNOWLEDGES 

AND AGREES THAT THE REMEDIES PROVIDED UNDER THIS LIMITED WARRANTY ARE THE SOLE AND EXCLUSIVE REMEDIES AVAILABLE TO THE 

BUYER.  HYDRAMASTER WILL NOT BE LIABLE FOR ANY OTHER OR ADDITIONAL DAMAGES, INCLUDING BUT NOT LIMITED TO INDIRECT, SPECIAL 

OR CONSEQUENTIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE FURNISHING, PERFORMANCE, USE OF OR INABILITY TO USE THE 

MACHINE.  ANY EXTENSIONS OF OR MODIFICATIONS MADE TO THIS WARRANTY BY A DEALER/DISTRIBUTOR OF HYDRAMASTER ARE THE SOLE 

RESPONSIBILITY OF THE DEALER/DISTRIBUTOR. 

HydraMaster will pay all freight and transportation charges within the United States, via normal ground shipping means, for replacement of parts covered under 

this warranty.  All material must be properly authorized by HydraMaster prior to being returned. When returning, please provide an explanation of the problem and 

include the serial number of the machine as well as the name of the selling organization. All defective material must be returned to HydraMaster within 60 days of 

authorization. The Technical Service department of the authorized Dealer Service Center or the factory will investigate and then contact you. 

Transportation of hazardous waste or contaminated equipment is subject to various laws and regulations.  In returning machines, parts, or accessories under this 

limited warranty, the end user must certify in writing that the machines, parts or accessories being returned have not been used for handling, clean up, or disposal 

of  hazardous  waste  or  hazardous  materials  including  but  not  limited  to  such  things  as  asbestos,  anthrax  etc.  or  if  the  machines,  parts  or  accessories  being 

returned have been used for handling, clean up, or disposal of hazardous waste or hazardous materials, then the end user must have the machines, parts or 

accessories  decontaminated  by  licensed  and  qualified  decontamination  professionals  and  provide  written  certification  of  this  decontamination  signed  by  the 

decontamination professionals. These machines, parts or accessories are to be returned only to the local HydraMaster Authorized Service Center for Warranty 

service along with decontamination certification. 

HydraMaster reserves the right to change its warranty policy without notice. 

HydraMaster is a Nilfisk, Inc. brand. 

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2

Frame

3 Years 

2 Years 

Covers 

3 Years 

2 Years 

Vacuum Recovery Tank (Structural only) 

3 Years 

2 Years 

Vacuum Pump – see Note 3  

2 Years  

2 Years 

Chemical Systems 

2 Years 

2 Years 

Hoses, Internal Machine 

2 Years 

2 Years 

Hoses, External Machine 

2 Years 

2 Years 

Valve, High pressure bypass 

2 Years 

2 Years 

Water Heating System 

2 Years 

2 Years 

Pump, High pressure water 

2 Years 

2 Years 

Belts

2 Years 

2 Years 

Fittings, internal machine 

2 Years 

2 Years 

Filter Screens 

2 Years 

2 Years 

Gauges

2 Years 

2 Years 

Electrical Components 

2 Years 

2 Years 

Engine  

See Note 3 

2 Years 

Accessories and Fresh Water Tanks 

1 Year 

1 Year 

Replacement Parts – see Note 4 

90 Days 

NA

NOTES:

1-Parts repaired or replaced are guaranteed for the remainder of the original machine warranty period. 

2-Coverage only applicable to products sold and used in the United States and Canada. 

3-As provided by the original Manufacturer. 

4-Applies to replacement parts only after machine warranty coverage has expired. 

Содержание ChemDry CTS 400 Flex

Страница 1: ...orm or by any means i e graphic electronic photocopying or electronic retrieval systems without the express written permission of Harris Research Inc Specifications and information in this document ar...

Страница 2: ......

Страница 3: ...eted by you and the distributor and returned to HydraMaster to activate your warranty Your warranty starts on the date of installation Please ensure the form is filled out completely and returned to u...

Страница 4: ......

Страница 5: ...f information The Machine Maintenance and Logs section is located within this Owner s Guide It is wise to keep the Owner s Guide in a visible location near the CTS 400 Flex so that the log stays up to...

Страница 6: ...this machine please contact your local distributor When calling your distributor be sure to reference the serial number and date of purchase FOR YOUR REFERENCE Serial No _____________________________...

Страница 7: ...rer uses this WARNING symbol throughout the guide to warn of possible injury or death This CAUTION symbol is used to warn of possible equipment damage This NOTICE symbol indicates that federal or stat...

Страница 8: ...monoxide and other toxic fumes are produced Position the vehicle so that any fumes produced will be directed away from inhabited areas and any points of building entry doors windows air conditioning u...

Страница 9: ...e may result Never operate the truckmount when the vehicle is tilted more than 10 degrees in any direction Doing so will result in improper lubrication of the internal components and will increase the...

Страница 10: ...kmount Serious component damage will occur Perform all freeze guarding procedures outlined in the digital Owner s Manual Many vehicles have critical components mounted directly below the floor that ca...

Страница 11: ...to the floor such as Rhino Lining or Line X Prior to operating the truckmount read this manual in its entirety and familiarize yourself with the information contained here Special attention should be...

Страница 12: ...vels prior to starting the truckmount Start and run the truckmount and check that all systems function properly Test all hoses wands etc for correct operation Ensure timely return of the document pack...

Страница 13: ...Consumption 1 0 gph Ignition Electric Key Start Vacuum Blower Tuthill 3006 Competitor Plus SL Dual Splash Lubrication Max Vac 12 Hg Oil Type PneuLube or other ISO 100 rating Gear End Capacity Approx 7...

Страница 14: ...acuum Hose 2 Vacuum Hose 100 ft 1 1 2 Wand Whip Line 10 ft Recovery Tank 65 gallon MaxAir Universal Tank Battery Box Van Decal Van Installation Kit Owner s Manual on CD Owner s Guide paper copy Option...

Страница 15: ...MACHINE SPECIFICATIONS FLEX ASSEMBLIES 50 Gallon Tank with Frame Dimensions 12 W x 33 H x 60 L Weight 113 lbs 35 15 Gallon Tanks with Frame Dimensions 12 W x 33 H x 53 L Weight 108 lbs Construction Fr...

Страница 16: ...ydraMaster recognizes that any hard water deposits which might occur within the water system of our truckmounts is a serious problem The precision technology of truckmount heat exchanger systems is in...

Страница 17: ...id related components such as hoses fittings heaters pumps valves and water cooled engines For other countries hard water area maps can be obtained from geological societies Figure 1 Hard Water Map of...

Страница 18: ...low cost of a water softener service is more than made up for by an increased life of machine parts reduced chemical costs and continued cleaning efficiency The water softener will also increase the...

Страница 19: ...mplies with the law is to accumulate the waste water and haul it to an appropriate dump site Another solution to the disposal problem is to equip your CTS 400 Flex with an Automatic Pump Out System AP...

Страница 20: ...CTS 400 Flex Owner s Guide 16...

Страница 21: ...ng is not heeded personal injury and death can result 2 Check the fuel tank to be certain there is adequate fuel to complete the job 3 Connect the solution hose to the quick connect Carpet Uph Cleanin...

Страница 22: ...unt with the throttle cable fully depressed IDLE position see Figure 2 5 After the engine starts push the choke in and allow the truckmount to run in IDLE for 2 to 3 minutes to warm up 6 Pull the thro...

Страница 23: ...Auto Pump Out APO switch to the ON position The PUMP OUT system will not engage until the water level rises inside the recovery tank 6 Now proceed with the cleaning operation The machine will automati...

Страница 24: ...is running see Figure 2 d Allow the machine to run an additional 2 to 5 minutes under load to flush off lubricant e Uncap the inlet and run the unit for another minute to allow the blower to cool down...

Страница 25: ...in pump is used turn the AUX switch to the ON position see Figure 2 The water box must be full prior to starting the truckmount 3 Connect all solution and vacuum hoses and the APO hose if equipped 4 S...

Страница 26: ...ide the recovery tank 8 Now proceed with cleaning operation Never perform cleaning operations when the truckmount engine is running at IDLE throttle position Failure to follow this caution will increa...

Страница 27: ...evers are in the vertical position the flow is turned OFF 2 Open the Flex chemical tank lid s and fill the chemical tank s with appropriate ChemDry chemical until the chemical levels off below the tan...

Страница 28: ...e lever toward the direction of the flow toward the hose connected to the pump strainer see Figure 7 and Figure 8 To drain the pumps turn the lever away from the flow To turn the flow off turn the lev...

Страница 29: ...This section also includes a maintenance schedule and maintenance logs which must be correctly and completely filled out see page 45 page 52 An Interval Hours Maintenance Chart is on page 55 and page...

Страница 30: ...ck all the hoses and wiring for wear and chafing Secure as needed Flush the water and chemical systems with solution of equal parts white vinegar and water Check all the nuts and bolts Tighten as need...

Страница 31: ...he engine valve clearance intake and exhaust 0 004 0 006 Change the fuel filter Check coupler element rubber insert for cracks or wear Replace as necessary 1000 Hours Change air filters Check carburet...

Страница 32: ...d one of the oil seals may be damaged Do not operate the pump if the crankcase oil has become contaminated Do not rotate the drive shaft without oil in the crankcase reservoir The pump should never be...

Страница 33: ...tion and delivery check valves The valve assembly usually stays together when removing If the valve comes apart use the needle nose pliers or reverse pliers to remove the remaining parts 4 Inspect eac...

Страница 34: ...Packing Maintenance 1 Remove the manifold as previously described It is possible that the seal and brass retainer ring assembly will stay on the piston or will remain in the manifold when removing it...

Страница 35: ...lace if necessary Plunger Re assembly 1 Generously grease the piston guide Replace the O ring making sure it does not twist or roll 2 Slide the lower washer and ceramic bushing onto the piston guide 3...

Страница 36: ...eely Two brass knurled nuts are located on the side of the recovery tank see Figure 10 2 Increase the vacuum of the system by turning the nut clockwise tightening 3 Decrease the vacuum of the system b...

Страница 37: ...minutes with the vacuum hose disconnected in order to remove moisture from the blower 2 Capping off the inlet s to the recovery tank 3 Spraying a HydraMaster recommended spray lubricant into the BLOWE...

Страница 38: ...the recirculation kit P N 000 078 058 start with an empty water box 1 Fill a third of the water box with TM DeScaler Follow the recommendations on the TM DeScaler label for proportions Verify that the...

Страница 39: ...eeze and water mix to the water box 3 Attach a section of solution hose to the outgoing solution fitting on the front of the machine Attach the opposite end to the recirculation fitting If more sectio...

Страница 40: ...the truckmount 4 Spray the solution through the hoses and wands into a sealable container until all signs of antifreeze are gone Freeze Protection of the Pump In System 1 Drain the fresh water tank 2...

Страница 41: ...e the right cover of the machine to gain access to the tensioning screw 4 Adjust the tension of the belt by turning the 4 long screw P N 000 143 376 5 After the proper belt tension is achieved tighten...

Страница 42: ...the hose The descaler will drain from the female QC fitting assembly hose quickly Have extra buckets ready to swap out because each bucket should fill quickly 4 Pour 5 gallons of descaler solution in...

Страница 43: ...hich is close to the center of the pump head with a hex L key provided in the Flex Installation Kit see Figure 12 Clockwise increases the pressure Counterclockwise decreases the pressure Tools require...

Страница 44: ...position You do not need to start the unit since vacuum is not needed for this procedure 3 Select CARPET UPH on the Solution Control switch 4 With the pump still on disconnect the solution hose from...

Страница 45: ...hose is disconnected less than 3 to 5 seconds turn the pump screw clockwise one complete turn 3 With the pump still on reconnect the solution hose onto the Flex unit see Figure 12 The pump should swit...

Страница 46: ...wrench 3 Remove the assembly from the dash the orifice plate will remain in the assembly 4 Remove the filter and orifice see Figure 15 5 Clean with a wire brush Descale if necessary 6 Re install the a...

Страница 47: ...LUDING BUT NOT LIMITED TO INDIRECT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE FURNISHING PERFORMANCE USE OF OR INABILITY TO USE THE MACHINE ANY EXTENSIONS OF OR MODIFICA...

Страница 48: ...RANTY ADDENDUM TO THE HYDRAMASTER STANDARD LIMITED WARRANTY Flex System items which are not included in HydraMaster Standard Limited Warranty Flex tank assemblies Flex diaphragm pumps Strainers These...

Страница 49: ...days Check the water level in battery Fill as needed Clean the battery terminals as needed ATTENTION Special Maintenance Change the engine oil every 50 hours Every 25 hours if operating in high ambie...

Страница 50: ...n the heat exchanger core Check the engine valve clearance intake and exhaust 0 004 0 006 Quarterly Maintenance 1000 Hours Maintenance Gap the spark plugs to 0 030 Replace if excessive carbon buildup...

Страница 51: ...ck the water level in battery Fill as needed Clean the battery terminals as needed ATTENTION Special Maintenance Change the engine oil every 50 hours Every 25 hours if operating in high ambient temper...

Страница 52: ...n the heat exchanger core Check the engine valve clearance intake and exhaust 0 004 0 006 Quarterly Maintenance 1000 Hours Maintenance Gap the spark plugs to 0 030 Replace if excessive carbon buildup...

Страница 53: ...ck the water level in battery Fill as needed Clean the battery terminals as needed ATTENTION Special Maintenance Change the engine oil every 50 hours Every 25 hours if operating in high ambient temper...

Страница 54: ...n the heat exchanger core Check the engine valve clearance intake and exhaust 0 004 0 006 Quarterly Maintenance 1000 Hours Maintenance Gap the spark plugs to 0 030 Replace if excessive carbon buildup...

Страница 55: ...ck the water level in battery Fill as needed Clean the battery terminals as needed ATTENTION Special Maintenance Change the engine oil every 50 hours Every 25 hours if operating in high ambient temper...

Страница 56: ...nance Clean the heat exchanger core Check the engine valve clearance intake and exhaust 0 004 0 006 Quarterly Maintenance 1000 Hours Maintenance Gap the spark plugs to 0 030 Replace if excessive carbo...

Страница 57: ...ck the water level in battery Fill as needed Clean the battery terminals as needed ATTENTION Special Maintenance Change the engine oil every 50 hours Every 25 hours if operating in high ambient temper...

Страница 58: ...n the heat exchanger core Check the engine valve clearance intake and exhaust 0 004 0 006 Quarterly Maintenance 1000 Hours Maintenance Gap the spark plugs to 0 030 Replace if excessive carbon buildup...

Страница 59: ...bricate inlet float plunger with SuperLube O ring grease 92003 or equivalent C L C L C L C L C L SERVICE 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 Check the...

Страница 60: ...bricate inlet float plunger with SuperLube O ring grease 92003 or equivalent C L C L C L C L C L C L C L SERVICE 600 625 650 675 700 725 750 775 800 825 850 875 900 925 950 975 1000 1025 1050 1075 110...

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