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FMMP

Safety Guidelines and Instructions

HYDAC Filter Systems GmbH

Page 3 / 28

BeWa FMMP 3360764 en 2009-06-05.doc

2009-06-05

Erro

Content

Preface ...................................................................................................................... 4

Customer service.................................................................................................... 5

Product modification ............................................................................................... 5

Warranty ................................................................................................................. 5

Using the documentation ........................................................................................ 6

Safety Guidelines and Instructions ........................................................................ 7

Obligations and liability ........................................................................................... 7

Explanation of symbols and notes .......................................................................... 8

Intended use ........................................................................................................... 8

Improper use........................................................................................................... 8

Informal safety precautions..................................................................................... 9

Personnel training and instruction ........................................................................ 10
Safety precautions for normal operation............................................................... 10

Maintenance, servicing and troubleshooting ........................................................ 11

Modifications to the FMMP Unit............................................................................ 11

oring the FMMP................................................................................................... 11

Checking the scope of delivery ............................................................................ 12

Technical specifications........................................................................................ 13

FMMP components............................................................................................... 14

Restrictions pertaining to use ............................................................................... 14

Dimensions ........................................................................................................... 15

Hydraulic schematic.............................................................................................. 15

Attaching the FMMP mechanically ....................................................................... 16

CS display continuously variable ...................................................................... 16

ydraulic connection of the FMM ......................................................................... 17

Connecting the FMMP to Your System............................................................. 18

r messages / Troubleshooting....................................................................... 19

Performing maintenance ....................................................................................... 20

Changing the Filter Element ................................................................................. 20

ecommissioning FMMP ....................................................................................... 22

Disposing of the FMMP ........................................................................................ 22

are parts and accessories................................................................................. 22

Spare parts ........................................................................................................... 22

Accessories .......................................................................................................... 23

chnical details .................................................................................................... 23

Customer service ................................................................................................... 24

Содержание FMMP

Страница 1: ...FMMP FluidMonitoring Module Pressure Operating and Maintenance Instructions English Translation of original manual Documentation no 3360764 ...

Страница 2: ...bility We have made every endeavor to ensure the accuracy of the content of this document However errors cannot be ruled out Consequently we accept no liability for such errors as may exist in this document nor for any damage or loss whatsoever which may arise as a result of such errors The information in this manual is checked regularly and the required corrections shall be contained in subsequen...

Страница 3: ...tions for normal operation 10 Maintenance servicing and troubleshooting 11 Modifications to the FMMP Unit 11 oring the FMMP 11 Checking the scope of delivery 12 Technical specifications 13 FMMP components 14 Restrictions pertaining to use 14 Dimensions 15 Hydraulic schematic 15 Attaching the FMMP mechanically 16 CS display continuously variable 16 ydraulic connection of the FMM 17 Connecting the F...

Страница 4: ... the product so it is always available Note that the information on the unit s engineering contained in the documentation refers to its status at the time of publication There may be deviations in technical details figures and dimensions as a result If you discover errors while reading the documentation or have additional comments or suggestions contact us at HYDAC Filter Systems GmbH Technische D...

Страница 5: ...components the product may not be returned to operation until it has een checked and released by a HYDAC technician Warran accordance with the General Terms of Sale and Delivery of lter Systems GmbH efer to these at www hydac com Ö General terms and conditions Customer Con When conta a Fax 49 0 6897 509 846 E Mail filtersystems hydac com t modification W options etc may mean that the information i...

Страница 6: ...lar interva hat do I want to know I determine the topic I am looking for The documentation no with index is used for identifying and reordering the instructions The index is incremented every time the manual is revised or changed ls in the future W Where can I find the information I m looking for The documentation has a table of contents at the beginning There I select the chapter I m looking for ...

Страница 7: ...ral terms and conditions apply They are provided to the owner upon onclusion of purchase of the unit at the latest Any and all warranty and liability laims for personal injury and damage to property shall be excluded in the event ey are attributable to one or more of the following causes Use of the FMMP deviating from its intended use Improper assembly installation start up operation and maintenan...

Страница 8: ...ge if instructions are not followed Intended us easures can be duct also includes tained herein Improper use Any use other than described above is prohibited Hazards may result from improper use Examples of improper use Improper connection of the pressure and return flow lines e The FluidMonitoring Module Pressure FMMP was developed to monitor particulate contamination in hydraulic systems By dete...

Страница 9: ...e made available and observed ard symbols and w ible heck the hoses and connection parts for leaks on a daily basis Replace any loose connections or damaged cables immediately Always keep the operating instructions in the vicinity of the device In additio Make sure that the safety and haz condition arnings are always in a leg C WARNING Hydraulic systems are under pressure Bodily injury The hydraul...

Страница 10: ... cut manne Trainees m Individuals Individuals undergoing training Individuals with technical training Electricians Supervisors with required expertise Activity Packing Transport X X X Start up X X X Operation X X X X Troubleshooting X X X Remedying mechanical faults X X Remedying electrical faults X X Maintenance X X X X Repair work X Decommissioning storage X X X X Safety precautions for normal o...

Страница 11: ... written permission from HYDAC Filter Systems GmbH Immediately replace any machine components which are not in perfect condition Only use original spare parts and consumables Storin Store the FMMP in a clean dry place in the original packing if possible Do not r cking until you are ready to install the unit C before it is p into storage for an extended period of with n heptane if necessary to prev...

Страница 12: ...ssing The Fluid M operation Before commissioning the FMMP please from the package The following items are included Item Pc Description 1 1 FluidMonitoring Module Pressure FMMP 2 1 Socket plug 8 pole M12x1 screened 3 1 CD with CoCoS 1000 PC software package and Operating instructions CoCoS 1000 Operating and maintenance instructions CS1000 4 1 Operating and Maintenance Instructions FMMP this docume...

Страница 13: ...o 15 300 bar pressure circuits Adv tages ere st effe ve s Early warning of critical machine sta Continuous oil Technical specifications The FluidMonitoring Module Pressure FMMP is a rugged stationary system on line measurement of particulate contamination in hydraulic fluids The FMMP features existing hydraulic circuits an off d by the FMMP Co cti olution tes condition monitoring Condition based m...

Страница 14: ... Item Designation 1 FMMP manifold block 2 Test point 1604 IN OUT 3 Filter element insert 4 ContaminationSensor CS1000 series 5 Socket plug 8 pole M12x1 with screw clamp Restrictions pertaining to use NOTICE Impermissible operating fluid The unit will be damaged The unit may only be used with mineral oils or raffinates whose basis is mineral oil ...

Страница 15: ...FMMP Technical specifications Dimensions ca 193 ca 200 52 83 ø 9 82 5 Hydraulic schematic CS IN OUT HYDAC Filter Systems GmbH en Page 15 28 BeWa FMMP 3360764 en 2009 06 05 doc 2009 06 05 ...

Страница 16: ...mperature dust water etc The CS1000 has protection rating IP67 according to DIN 40050 EN60529 IEC 529 VDE 0470 The FMMP can be mounted and secured via the two mounting holes on the CS1000 using 2x cylindrical screw M8 x 55 mm according to ISO 4762 Attaching the CS display continuously variable The CS 1000 display can be continuously rotated by a total of 270 180 counterclockwise and 90 clockwise R...

Страница 17: ...5 bar If the minimum differential pressure is not given measuring errors will occur Observe the minimum differential pressure of 15 bar Note that the direction of flow has to be from bottom IN to top OUT during installation This prevents measurement errors resulting from trapped air in the system The FMMP is supplied with two test points type 1604 on the inlet IN and outlet UT Remove the test poin...

Страница 18: ...aulic system must be depressurized system before performing any work on the hydraulic Connect the FMMP with the hydraulic system as follows ector thread G1 4 ISO 228 or test connection 1604 Use an internal Ø 4mm for the return flow line 4 Now connect the other end of the return line to the system tank for example 5 Connect the measurement line to the inlet port IN of the FMMP connector thread G1 4...

Страница 19: ...essure or check outlet pressure at the measurement point The has to be at p Δ least 15 bar if OK change the filter element Red 19 9 mA 9 95 V Open Flow specification not possible Sensor status is undefined Check flow If the oil quality is below the measurement limit ISO 9 8 7 it may take several measurement cycles until measured values are displayed Increase inlet pressure or check outlet pressure...

Страница 20: ...BeWa FMMP 3360764 en 2009 06 05 doc 2009 06 05 Changing th lement e Filter E WARNING Hydraulic systems are under pressure Bodily injury The hydraulic system m e d before performing any w system ust b epressurized ork on the hydraulic Item Designation 10 O ring 10 77x 2 62 20 Filter element 25 µm 30 O ring 20x 2 40 Support ring Ø 20 50 Endplate ...

Страница 21: ...he O ring 10 into the groove under the filter element in the block designated for that purpose 6 Put the filter element 20 g in the direction of the block The shape of the mount bore centers the filter element 7 Mount the support ring 4 ring 30 to the screw plug 50 Be sure to use the corre 8 Wet the O ring 30 9 Turn the screw plug anually then tighten it with an Allen wrench size 10 Tightening tor...

Страница 22: ... packaging material as appropriate for your area Whe decommissioning and or disposing of the MCS observe all local guidelin egulations pertaining to occupational safety and environmental protection app s in particular to the oil in the unit to components coated in elec onic components disassembling the unit and separating the various d Description Pc Part no Manifold block 1 Flow control valve 1 7...

Страница 23: ... accessories please refer to the product documentation Technical details Technical data FMMP Mounting position vertical direction of flow from bottom to top Operating pressure 15 300 bar 217 4350 psi Minimal differential pressure 15 bar Pressure fluctuations 20 bar max recommended in measurement mode Ports Test point type 1604 or thread G 1 4 according ISO 228 Sealing material FPM Permissible visc...

Страница 24: ... BeWa FMMP 3360764 en 2009 06 05 doc 2009 06 05 ervice Shipping address for calibration and repair HYDA R 66128 Saarbrücken Dudweiler German T 81 509 883 F 681 509 324 Customer s C Service GmbH ehgrabenstrasse 3 y elephone 49 0 6 ax 49 0 E Mail service hydac com ...

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Страница 28: ...1 280 Sulzba Saa 66273 Sulzbach Saar Germany Germany one 49 0 689 509 01 Centr x 49 0 689 509 846 Tech cal D artment Fax 49 0 689 09 577 Sales Department Internet www hydac com E Mail filtersystems hydac com HY S s bH 66 ch r Ph Fa 7 7 al ni ep 7 5 ...

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