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FluidMonitoring Module High
Pressure

Contents

HYDAC Filter Systems GmbH

Page 3 / 28

BeWa FMMHP 3386918a en 2009-06-08.doc

2009-06-08

Contents

Trademarks ............................................................................................................................. 2

Contents.................................................................................................................................. 3

Preface .................................................................................................................................... 5

Customer Service ................................................................................................................. 6

Modifications to the Product ................................................................................................. 6

Warranty ............................................................................................................................... 6

Using the documentation ...................................................................................................... 7

General Safety Precautions................................................................................................... 8

Obligations and Liability........................................................................................................ 8

Explanation of Symbols and Warnings, etc. ......................................................................... 8

Basic Symbols................................................................................................................... 9

Proper/Designated Use ........................................................................................................ 9

Improper Use ........................................................................................................................ 9

Informal Safety Precautions................................................................................................ 10

Training and Instruction of Personnel ................................................................................. 11

Safety Measures to Be Followed during Normal Operation................................................ 11

Maintenance, Servicing and Troubleshooting..................................................................... 11

Modifications to the FMMHP............................................................................................... 12

Storage .................................................................................................................................. 12

Checking the scope of delivery .......................................................................................... 13

FMM Features ....................................................................................................................... 14

Instructions for use ............................................................................................................. 14

Continuously rotatable display............................................................................................ 14

Hydraulic schematic ............................................................................................................15

Dimensions ........................................................................................................................... 15

FMMHP components............................................................................................................ 16

Attaching FMMHP mechanically ......................................................................................... 17

FMMHP hydraulic installation ............................................................................................. 18

Connecting FMMHP with the hydraulic system ................................................................ 19

Error messages / Troubleshooting..................................................................................... 20

Performing maintenance ..................................................................................................... 20

Maintenance interval...........................................................................................................20

Changing the Filter Element ............................................................................................... 21

Содержание FMMHP

Страница 1: ...FMMHP FluidMonitoring Module High Pressure Operating and maintenance instructions English translation of original instructions Document No 3386918a ...

Страница 2: ...of liability We made every endeavor to ensure the accuracy of the contents of this document However errors cannot be ruled out Consequently no liability is assumed for any errors or deficiencies inherent in this document including consequential damage or loss The content of the manual is checked regularly Any corrections required will be incorporated in subsequent editions We welcome any suggestio...

Страница 3: ... Use 9 Informal Safety Precautions 10 Training and Instruction of Personnel 11 Safety Measures to Be Followed during Normal Operation 11 Maintenance Servicing and Troubleshooting 11 Modifications to the FMMHP 12 Storage 12 Checking the scope of delivery 13 FMM Features 14 Instructions for use 14 Continuously rotatable display 14 Hydraulic schematic 15 Dimensions 15 FMMHP components 16 Attaching FM...

Страница 4: ...sure Contents HYDAC Filter Systems GmbH en Page 4 28 BeWa FMMHP 3386918a en 2009 06 08 doc 2009 06 08 Taking the FMMHP out of operation 22 Disposing of the FMMHP 22 Spare parts and accessories 23 Technical Data 24 Customer Service 24 ...

Страница 5: ...ps Sometimes the information contained in the documentation cannot always keep up with changes made to the product as we attach considerable importance to keeping our products cutting edge Consequently there might be deviations in technical details illustrations and dimensions If you discover errors while reading the documentation or have suggestions or other useful information please don t hesita...

Страница 6: ...point out that changes to the product e g purchasing options etc may result in the information in the operating instructions no longer being completely accurate or sufficient When making modifications or performing repair work to components affecting the safety of the product the product may not be put back into operation until it has been examined and released by a HYDAC representative Please not...

Страница 7: ...T do you want to know I determine which topic I am looking for WHERE can I find the information I m looking for The document has a table of contents at the beginning I select the chapter I m looking for and the corresponding page number BeWa FMMHP 3386918a en 2009 06 08 doc 2009 06 08 Chapter description Page numb Edition date Document language The documentation number with its index enables you t...

Страница 8: ...ognized safety regulations Nevertheless hazard may be posed to the life and limb of the individual using the product or to third parties The FMMHP is to be used as follows solely for its designated use only when in a safe perfect condition any faults or malfunctions which might impair safety are to be properly repaired or remedied immediately Our General Terms and Conditions apply They are provide...

Страница 9: ...r the continuous monitoring of particulate contamination and water content in hydraulic systems Analyzing the size and quantity of contamination enables quality standards to be verified and documented and the requisite optimization measures to be implemented Any other use shall be deemed to be improper and not in keeping with the product s designated use Proper or designated use of the product ext...

Страница 10: ...observance to them is to be maintained Make sure to keep the safety and hazard symbols and warnings on the FMMHP in a legible condition The hoses and connection fittings are to be checked daily for leakage visual check The electrical components of the FMMHP are to also be regularly checked visual check once a month Any loose connections or damaged cables are to be replaced immediately BeWa FMMHP 3...

Страница 11: ...ctivity Packing Transportation X X X Commissioning X X X Operation X X X X Troubleshooting locating the source of malfunction X X X Remedying of mechanical faults X X Remedying of electrical faults X X Maintenance X X X X Repair work X Decommissioning storage X X X X Safety Measures to Be Followed during Normal Operation Do not operate the FMMHP unless all the safety devices function properly The ...

Страница 12: ...cations extensions to the FMMHP without the prior consent of the manufacturer Any modifications require written permission from HYDAC Filter Systems GmbH Immediately replace any machine components which are not in perfect condition Use only original spare parts Storage Store the FMMHP in a clean dry place in the original packing if possible Do not remove the packing until you are ready to install ...

Страница 13: ...omplete The following items are supplied BeWa FMMHP 3386918a en 2009 06 08 doc 2009 06 08 Item Qty Description 1 1 FluidMonitoring Module High Pressure FMMHP 2 1 Connector female with 8 pole M12x1 shielded 3 1 Connector female 5 pole M12x1 1 FMMHP Operation and Maintenance Instructions this document 1 Operating and maintenance instructions AS1000 1 CD ROM with Software CoCoS 1000 Operation and mai...

Страница 14: ...operating pressures FMMHP with pressure accumulator 15 250 bar FMMHP without pressure accumulator 15 300 bar Advantages offered by the FMMHP Cost effective solution Early warning of critical machine states Continuous fluid monitoring Condition based maintenance planning Instructions for use NOTICE Impermissible operating conditions The FMMHP will be destroyed The FMMHP may only be used with minera...

Страница 15: ...FluidMonitoring Module High Pressure Hydraulic schematic HYDAC Filter Systems GmbH en Page 15 28 Hydraulic schematic BeWa FMMHP 3386918a en 2009 06 08 doc 2009 06 08 Dimensions ...

Страница 16: ...ies 5 Connector female 5 pole M12x1 6 Inlet IN with test connector type 1604 or G according to ISO 228r 7 Outlet OUT with test connector type 1604 or G according to ISO 228 8 Test connection TP1 test connector Type 1604 9 Test connection TP2 test connector Type 1604 10 Pressure accumulator 11 Filter element installed HYDAC Filter Systems GmbH en Page 16 28 BeWa FMMHP 3386918a en 2009 06 08 doc 200...

Страница 17: ... from bottom to top When selecting the installation site check the ambient conditions such as temperature dust water etc The CS features a protection rating of IP 67 according to DIN 40 050 EN60 529 IEC 529 VDE 0470 Fastening can be carried out by means of the four holes in the connection stock with 4 M6 screws in accordance with IS 4762 minimum length 80 mm BeWa FMMHP 3386918a en 2009 06 08 doc 2...

Страница 18: ...recommend that the flow direction through the FMMHP is from bottom IN to top OUT The FMMHP comes delivered with four test connectors Type 1604 one at the inlet IN and one at the outlet OUT port as well as at the two testing points TP1 TP2 If the hydraulic connection is done via the connector thread G 1 4 according to ISO 228 the test connectors must be removed BeWa FMMHP 3386918a en 2009 06 08 doc...

Страница 19: ...in the permissible range 2 The hydraulic system has to be completely depressurized 3 First connect the return flow line to the outlet port OUT of the FMMHP connector thread G1 4 ISO 228 or test connection 1604 We recommend an internal Ø 4 mm for the return line 4 Now connect the other end of the return line to the system tank for example 5 Now connect the measurement line to the inlet port IN of t...

Страница 20: ...ressure at measurement point p Δ has to be at least 15 bar if OK replace filter element Red 19 9 mA 9 95 V open Flow determination not possible Sensor status is undefined Check flow If the oil quality is below the measurement limit ISO 9 8 7 it may take several measurement cycles until measured values are displayed Increase inlet pressure or check outlet pressure at measurement point p Δ has to be...

Страница 21: ...lement BeWa FMMHP 3386918a en 2009 06 08 doc 2009 06 08 WARNING Hydraulic systems are under pressure Bodily injury The hydraulic system must be depressurized before performing any work on the hydraulic system Item Designation 10 O ring 10 77x 2 62 20 Filter element 25 µm 30 O ring 20x 2 40 Support ring Ø 20 50 Screw plug ...

Страница 22: ...t ring 40 and the O ring 30 to the screw plug 50 Be sure to use the correct sequence and to mount cleanly and perfectly 8 Wet the O ring 30 and the support ring 40 with medium 9 Turn the screw plug 50 clockwise manually then tighten it with an Allen wrench size 10 Tightening torque 8 10 Nm Taking the FMMHP out of operation Proceed as follows to take the FMMHP out of operation 1 Remove the electric...

Страница 23: ...ilter element replacement kit consisting of 2x O ring 1x support ring 1x filter element 1 3348645 Designation Qty Part No Socket plug female 8 pole M12x1 with screw clamp 1 3281243 Socket plug female with 2 m line shielded 8 pole M12x1 1 3281220 Socket plug female with 5 m line shielded 8 pole M12x1 1 3281239 Extension cable 5 m socket plug female 8 pole M12x1 socket plug male 8 pole M12x1 1 32812...

Страница 24: ...Connectors IN OUT Test point type 1604 thread G according ISO 228 Sealing material FPM Permissible viscosity range 1 1000 mm s Fluid temperature range 0 85 C 32 185 F Ambient temperature range 30 80 C 22 176 F Storage temperature range 40 80 C 40 176 F Weight 12 5 kg For further technical details please refer to the operating and maintenance manuals of the respective component Customer Service Shi...

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Страница 28: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E Mail filtersystems hydac com ...

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