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Hyd-Mech H14A, Руководство пользователя

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TOC.1

TABLE OF CONTENTS

SECTION 0 - SAFETY INSTRUCTIONS

SUMMARY ..................................................................................................................................................................0.1

FOREWORD ...............................................................................................................................................................0.2

RESPONSIBILITIES OF THE OWNER.......................................................................................................................0.5

RESPONSIBILITIES OF THE OPERATOR AND MAINTENANCE PERSONNEL......................................................0.6

SECTION 1 – INSTALLATION

SAFETY PRECAUTIONS............................................................................................................................................1.1

LIFTING AND SHIPPING ............................................................................................................................................1.2

FOUNDATION LEVELING AND ANCHORING ...........................................................................................................1.2

EARTH GROUNDING PROCEDURE.........................................................................................................................1.2

WIRING CONNECTIONS............................................................................................................................................1.3

HYDRAULIC OIL AND CUTTING FLUID ....................................................................................................................1.3

SECTION 2 - OPERATING INSTRUCTIONS

BLADE BASICS ..........................................................................................................................................................2.1

VARIABLE SPEED CONTROL ...................................................................................................................................2.1

THE CONTROL PANEL ..............................................................................................................................................2.1

MANUAL OPERATION................................................................................................................................................2.2

PLC 100 CONTROL SYSTEM ....................................................................................................................................2.3

ACTIVATING THE PLC ...............................................................................................................................................2.4

FUNCTION KEY DESCRIPTIONS..............................................................................................................................2.4

SINGLE PART CYCLE OPERATION ..........................................................................................................................2.6

KERF CORRECTION..................................................................................................................................................2.6

AUTOMATIC OPERATION..........................................................................................................................................2.7

PROCEDURE FOR EDITING OR STARTING A NEW JOB IN AUTO MODE.............................................................2.7

WORKING WITH A QUEUE........................................................................................................................................2.8

CUTTING PARAMETERS CHART..............................................................................................................................2.9

CUTTING STRUCTURALS.........................................................................................................................................2.10

COOLANT FLOW........................................................................................................................................................2.14

HEAD UP AND DOWN LIMIT SETTING .....................................................................................................................2.15

SECTION 3 - MAINTENANCE & TROUBLESHOOTING

BLADE CHANGING PROCEDURE ............................................................................................................................3.1

BLADE TRACKING AND ADJUSTMENT....................................................................................................................3.1

BLADE GUIDE ADJUSTMENT ...................................................................................................................................3.3

BLADE BRUSH ADJUSTMENT ..................................................................................................................................3.3

CAM FOLLOWER ADJUSTMENT ..............................................................................................................................3.3

LUBRICATION.............................................................................................................................................................3.3

HYDRAULIC MAINTENANCE.....................................................................................................................................3.3

CLEANLINESS............................................................................................................................................................3.5

TROUBLESHOOTING ................................................................................................................................................3.6

PROGRAMMABLE LOGIC CONTROL, MITSUBISHI 100 .........................................................................................3.7

PLC 100 TROUBLESHOOTING .................................................................................................................................3.9

SECTION 4 - ELECTRICAL SYSTEM

GENERAL INFORMATION..........................................................................................................................................4.1

INITIAL START-UP......................................................................................................................................................4.1

LIST OF H14A  ELECTRICAL COMPONENTS ..........................................................................................................4.2

H14 POWER COMPONENTS FOR SPECIFIC VOLTAGES ......................................................................................4.4

ELECTRICAL SCHEMATICS ......................................................................................................................................4.6

SECTION 5 - HYDRAULIC SYSTEM

GLAND ASSEMBLIES ................................................................................................................................................5.2

PISTON ASSEMBLIES................................................................................................................................................5.2

Содержание H14A

Страница 1: ...g the power and versatility of your new HYD MECH band saw please take the time to familiarize yourself and your employees with the correct operation and maintenance procedures as outlined in this manual We sincerely appreciate the confidence you have demonstrated in purchasing our product and look forward to building a long and mutually beneficial relationship Thank you HYD MECH GROUP LIMITED P O ...

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Страница 3: ...CTION 2 6 AUTOMATIC OPERATION 2 7 PROCEDURE FOR EDITING OR STARTING A NEW JOB IN AUTO MODE 2 7 WORKING WITH A QUEUE 2 8 CUTTING PARAMETERS CHART 2 9 CUTTING STRUCTURALS 2 10 COOLANT FLOW 2 14 HEAD UP AND DOWN LIMIT SETTING 2 15 SECTION 3 MAINTENANCE TROUBLESHOOTING BLADE CHANGING PROCEDURE 3 1 BLADE TRACKING AND ADJUSTMENT 3 1 BLADE GUIDE ADJUSTMENT 3 3 BLADE BRUSH ADJUSTMENT 3 3 CAM FOLLOWER ADJU...

Страница 4: ... 5 HYDRAULIC PUMP ASSEMBLY 6 6 CHIP AUGER ASSEMBLY 6 7 FRONT VISE ASSEMBLY 6 8 CONVEYOR ASSEMBLY 6 10 SHUTTLE VISE ASSEMBLY 6 11 DATUM JAW ASSEMBLY 6 12 BONFIGLIOLI A412 GEARBOX ASSEMBLY 6 14 REYNOLDS PM40 GEARBOX ASSEMBLY 6 16 SECTION 7 OPTIONAL EQUIPMENT BUNDLING ASSEMBLY 7 1 VERTICAL ROLLERS 7 2 OUT OF STOCK ASSEMBLY 7 3 VARIABLE VISE PRESSURE 7 3 SECTION 8 SPECIFICATIONS H 14A LAYOUT DRAWING 8...

Страница 5: ... materials are within designed specifications and are non hazardous Owner is responsible to keep Manual accessible at the machine ensure only reliable fully trained personnel work with the machine clearly define responsibilities of all personnel working with the machine keep the machine in good working order Operator and Maintenance Personnel are responsible to keep all safety equipment in order c...

Страница 6: ...have done over and over Here familiarity boredom or tiredness may lull us into unthinking automatic repetition Be alert for this and when you feel it happening stop and take stock of your situa tion Review the safety hazards associated with what you are doing That should get your brain working again Certainly production is important but if you think you re too busy to put safety first think how mu...

Страница 7: ...od all parts of this Operation and Maintenance Manual Name Date Signature BASIC RULES Intended Use Our machines are designed and built in line with the state of the art and specifically in accordance with American National Standards Institute Standard B11 10 Safety Requirements for Metal Sawing Machines However all machines may endanger the safety of their users and or third parties and be damaged...

Страница 8: ...guards Liability The machine may only be operated when it is in good working order and when the operator has read and understood the Safety and Operating Instructions Sections of the Manu al and when all operations and procedures are in compliance with this Manual Hyd Mech Group cannot accept any liability for personal injury or property damage due to operator errors or non compliance with the Saf...

Страница 9: ...propriately trained for such work Training Everyone working on or with the machine must be duly trained with regard to the correct use of the ma chine the correct use of safety equipment the foreseeable dangers that may arise during operation of the machine and the safety precautions to be taken In addition the personnel must be instructed to check all safety devices at regular intervals Define re...

Страница 10: ...access to an Emergency Stop Damage If any changes capable of impairing safety are observed in the machine or its operation such as damage malfunctions or irregularities then appropriate steps must be taken immediately the machine switched off locked out and the fault reported to the responsible person Safe operation The machine may only be operated when in good working order and when all protectiv...

Страница 11: ...The actual level of noise emission by band sawing machines depends upon work piece size shape and material blade type blade speed and feed rate The only practical course of action is to measure the actual noise emission levels for the type of work that is typically done With reference to national standards decide upon the necessary hearing protection required In the absence of such measurements it...

Страница 12: ...oor type switch is locked out The line side of the disconnect switch itself remains energized Variable speed blade drives store dangerous voltage in their capacitors and this requires time to dissipate After locking out power wait 3 minutes before beginning to work on machine electrical circuits If compressed air is supplied to the machine to power a mist lubrication system or other devices it sho...

Страница 13: ...AN AREA WITH SUFFICENT ROOM TO SAFELY LOAD STOCK INTO THE SAW SECURE THE SAW TO THE FLOOR THE AREA AROUND THE SAW SHOULD BE MAINTANINED IN A CLEAN AND TIDY CONDITION TO AVOID OBSTACELS OPERATORS COULD TRIP OVER THE H 14A SHOULD ONLY BE OPERATED ACCORDING TO THE SPECIFICATIONS OF THE SAW AVOID UNSAFE USAGE PRCATICES OPERATOR THE SAW SHOULD NEVER BE OPERATED UNLESS ALL GUARDS AND DOORS ARE IN PLACE ...

Страница 14: ...eling the saw infeed and auxiliary conveyors with a slight slope towards the blade is recommended This will prevent coolant from running down the raw stock This is especially true when cutting tubing or bundles GENERAL INFORMATION This machine has been built to the customers requirements however if any voltage changes are required please consult Hyd Mech service department before implementing any ...

Страница 15: ...e work The first two areas that need to be checked are There are no signs of shipping damage to electrical conduits cords or hydraulic hoses Hydraulic oil level is between the upper and lower lines on the level gauge As supplied the machine is set to run on the three phase voltage as indicated on the serial plate and voltage label Power connection to the machine is made to the main disconnect box ...

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Страница 17: ...ble to utilize a slow blade speed These two or three slow cuts sufficiently lap polish the teeth on the new blade so that it does not snag the material being cut Proper break in will alleviate blade vibration improve surface finish accuracy and blade life After break in the following six points must be closely monitored to ensure long blade life 1 Proper blade tension should be maintained see Sect...

Страница 18: ...d DOWN The switch is inactive unless the PLC is in manual mode In the UP position the head will rise until it trips the head up limit which is adjustable via the PLC In the HOLD position the head will stay still In the DOWN position the head will descend until it reaches the bottom of the stroke The speed of descent is controlled by the Head Feed and Head Force Limit controls BLADE START The blade...

Страница 19: ...PEN position the vise will open all the way or until the switch is released With the switch in the HOLD position the vise will stay where it is and will not move freely although it will not resist a large force indefinitely without creeping In CLOSE the vise will close all the way or until it encounters enough resistance to stop it PLC 100 CONTROL SYSTEM NOTE This instruction manual is applicable ...

Страница 20: ...l be on and all MANUAL controls are enabled The LTH value shuttle vise position will always display zero at start up The LTH value can be reset or cleared at any time in MANUAL mode by pressing the CLEAR function button FUNCTION KEY DESCRIPTIONS If a red indicator light above a function button is illuminated it means that the function printed in red at the top of the but ton is enabled No light in...

Страница 21: ...display will show the current function of the unlabeled key They are shown below AUTO MAN MODE This key will toggle between MAN and AUTO modes Auto mode cannot be accessed unless the front vise is closed Also used to stop an automatic job in progress by switching to MANUAL mode UNLABELED The function of theses keys is displayed directly above them The function will change as the PLC is switched fr...

Страница 22: ...ngth movement The head will descend and make the cut 8 When the cut is completed the head will rise to the head up limit switch the blade will stop and the display win dow will reset for the next cut 9 To cut another piece repeat steps 2 through 6 NOTES 1 To PAUSE the SINGLE CUT CYCLE press the CYCLE START button The CYCLE START button will be gin to flash and the screen will indicate a paused con...

Страница 23: ...descend for the cut and the machine will complete the required job 4 At the completion of the job the machine will shut down if 0 has been entered in the POWER DWN TIMER parameter or continue running for the specified time up to a maximum of 180 minutes NOTES 1 The CT value is the accumulated total number of parts that have been cut from the JOB number since it was last reset The machine will only...

Страница 24: ...s may be entered and edited in this mode To fill the QUEUE follow these two steps 1 Key in a job number and press ENTER If that job number has previously been programmed its values will be displayed The cursor will move to the next position in the QUEUE Up to five jobs may be in the QUEUE at any time The job values can be edited in this mode 2 When the desired jobs have been entered you may press ...

Страница 25: ...es as illustrated on the chart this can be directly measured For bundles of tubes and structurals measuring the effective width is difficult Effective width is 60 to 75 of the actual material width NOTES 1 Both effective material width and guide arm width are used in setting the saw 2 Guide arm width is the distance between the guide arms and is used in STEP 2 3 Effective material width as determi...

Страница 26: ...ed Feed Force Setting should be reduced even further STEP 3 DETERMINE OPTIMUM BLADE PITCH TEETH PER INCH T P I Selecting a blade with proper tooth pitch is important in order to achieve optimal cutting rates and good blade life For cutting narrow or thin wall structural materials a fine blade with many teeth per inch T P I is recommended For wide materials a blade with a coarse pitch should be use...

Страница 27: ...wer If the material is hardened then the multipliers need to be used These multipliers are given in the NOTE at the bottom right of the graph As the hardness increases the optimum blade speed decreases STEP 5 DETERMINE FEED RATE SETTING FR in min mm min FEED RATE is the vertical speed at which the blade descends through the work piece The FEED RATE Knob controls the FEED RATE of the blade descent ...

Страница 28: ...by above factors For Example 1 it is known from Step 3 that optimum blade pitch is 2 3 and from Step 4 that blade speed is 200 ft min 60mm min From the Graph on the left the FEED RATE is determined in the following way On the horizontal axis blade speed axis find 200 ft min 60mm min Find the point where a vertical line from 200 ft min 60mm min would intersect the 2 3 blade pitch curve From this in...

Страница 29: ...in 70m min material width Blade speed reduced by hardness factor 225 ft min X 60 135ft min 70m min x 60 42m min 5 Feed Rate for 3 4 TPI blade 1 8 in min 45mm min Feed Rate for 4 6 TPI blade 1 8 in min X 70 1 3in min reduced by finer than optimum blade pitch factor 45mm min x 70 31 5mm min EXAMPLE 3 Material Bundle Low carbon steel 2 x 2 Tube with 1 4 wall 12 piece bundle 50mm x 50mm with 6mm wall ...

Страница 30: ...a flow of coolant that should flood the blade as it moves through the carbide pads into the material to be cut The adjustable spout on the left guide arm should be set with the blade speed to provide the flood of coolant necessary The right guide arm provides a coolant flow through the flexible hose that can be pointed directly where necessary This flexible hose should be used when cutting solid b...

Страница 31: ...he switch trip plate to any position on the vertical bar The trip plate switches are found behind the head on the drive end near the gear box Head Up Limit In order to maximize production in the automatic cycle the Head Up Limit should be set to just clear the height of the material Head Down Limit This limit is factory set and under ordinary cutting requirements should not be changed If changed i...

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Страница 33: ... will stay fairly constant however it should be checked occasionally as shown in the photo The blade teeth should protrude from 270 to 290 6 9mm to 7 3mm from the face of the blade wheels If the track ing requires adjustment follow the steps below 9 First inspect the blade wheels for wear or damage and repair as required Blade tracking adjustment should al ways begin at the wheel where the trackin...

Страница 34: ...llustra tion Release blade tension before adjusting Loosening bolts A and turning in set screws C by equal amounts will move the blade OFF the wheel Loosening bolts B and turning in set screws D by equal amounts will move the blade ON to the wheel After each C or D set screw adjustment tighten bolts A or B turn tension switch to RUN run the blade for a moment and recheck the tracking ...

Страница 35: ... the brush cleans to the bottom of the blade gullets and tighten the hex nut CAM FOLLOWER ADJUSTMENT There are two cam followers mounted on the head frame One of them is fixed and the other is adjustable Both cam followers are factory set and usually do not require adjustment In a properly adjusted set of cam followers only one side should be in contact with the guide The gap between the other and...

Страница 36: ...ion Burnt smell from the oil However if the machine is exposed to extreme temperature variation and high humidity then the oil should be changed Linear Bearings Found at the Drive Side of Main Post Shuttle Shaft Bearing Housings 4 found below the shuttle Blade Tension Slider Assembly GEARBOX LUBRICATION H14 WITH A412 GEARBOX The Bonfiglioli A412 gearbox used on the H14 is supplied with 5 0 litres ...

Страница 37: ...er exceed 160 F 70 C 4 OIL PRESSURE Oil pressure is factory set to 700 PSI 4822 kPa and should not require further attention except precautionary observation at start up and every few days thereafter 5 CARBIDE PRESSURE Carbide lock pressure is factory preset 300 400 PSI The pressure gauge is not provided If setting needs to be verified or corrected a pressure gauge should be T d off at guide arm p...

Страница 38: ...lade brush not cleaning 7b Adjust or replace blade brush 7c Excessive feed rate 7c Reduce 7d Excessive feed force 7d Reduce 8 No coolant flow 8a No coolant 8a Add coolant 8b Coolant line blocked 8b Blow out coolant line 8c Coolant pump inoperable 8c Check replace if necessary 9 Saw will not start 9a Control circuit fuse has blown 9a Replace the Primary or Secondary fuse Random blowouts may occur b...

Страница 39: ...ollowing is a descrip tion of each parameter and the procedure to access them To access the PLC parameters In manual mode with the front vise switch in CLOSE position press FWD and REV buttons simultaneously not more than 0 5 sec apart The PLC will prompt for a password which is obtainable from Hyd Mech Group Limited If the pass word is correct a screen of parameters will appear The display will s...

Страница 40: ...nt in inches per one pulse of shuttle encoder ACCEL DIST Shuttle acceleration distance Distance in inches the shuttle will travel slowly before reaching fast speed while starting to move in either direction i e 1 000 DECEL DIST Shuttle deceleration distance Distance in inches the shuttle will travel slowly reaching home or target position i e 1 000 MIN FST DIST Minimum fast speed distance If progr...

Страница 41: ...r wires are con nected properly BLADE CLEAR If set to YES When the AUTO cycle reaches the function of head up the shuttle will retract the material from the blade by 1 8 before the head will move up When the head reaches the up position the next length of material is shuttled into position TRIM CUT If YES selected the machine will perform a facing cut of the material at the begin ning of an automa...

Страница 42: ...he encoder shaft and that it can rotate along the rack as the shuttle moves If all mechanical components are functioning correctly then the encoder is defective If all tests check positive the problem is in the PLC unit PROBLEM 2 for automatic models with a shuttle Inaccurate lengths in AUTO mode POSSIBLE CAUSES 1 Encoder Pinion not engaging rack all the way from front to back Mechanical interfere...

Страница 43: ... shaft Plug the encoder cable into the encoder clear the length display and rotate the shaft exactly or as close as possible one revolution The display should read approximately 3 142 positive or negative Repeat this 3 or 4 times spinning the shaft several times between tries CONSISTENT INACCURACY Make sure blade kerf value is correct Change Actual Pos parameter to 1 This will make the PLC show ac...

Страница 44: ...up when the corresponding input is being received or output is being actuated Observation of these input output LED s can help to diagnose AUTO cycle problems When a problem occurs in the AUTO mode the lights should be checked to see if they are coming on at the proper time or at all INPUT LED s If a specific input light does not come on when expected Check for a faulty misadjusted limit switch pu...

Страница 45: ...put An input LED will light when it s specific input signal is being received at the PLC and output LED s will light when the PLC commands specific outputs If an output LED is on but the output does not happen check for voltage at the spe cific output wire If voltage is not present then either the output relay is faulty stuck or the output 3 amp fuse has blown See fuse information below If a fuse ...

Страница 46: ...signal wire to the PLC or with the PLC With blade running proximi ty LED should pulse Likewise the PLC input LED X2 should be pulsing If both LED s are pulsing with the blade running the PLC is the problem If the sensor LED is pulsing but the input X2 LED is not there is a problem between the sensor and the PLC input X2 terminal If the LED on the sensor is not on the problem is with the sensor wir...

Страница 47: ... Y22 Open X23 Front Vise Open Switch FVO Y23 Cycle On X24 Head Raise Switch HUP X25 Head Lower Switch HDN Input and output terminal identification The top row of identification labels corresponds to the top row of terminals and the bottom row of labels to the bottom row of terminals Input and Output LED numbers correspond to the Input or Output of the same number I e Input LED 0 corresponds to Inp...

Страница 48: ...n if not running the self calibration do not use the enter key but use the cursor keys to scroll through the parameters To check length control consistency 1 Perform test cuts of three different lengths i e 1 12 20 and measure as accurately as possible with a Vernier or dial caliper 2 If the measurements indicate a linear problem measured length error increases as the programmed length in creases ...

Страница 49: ...d the head will move to it s down limit and then will move up to it s full upper limit 4 Measure the distance from the vise horizontal wear strip to the blade teeth tips and enter this value in the AC TUAL HGT parameter Measurement must be made along the front vise datum jaw Input this measurement value press the key Press the key to finish the procedure exit the parameters screen NOTE To determin...

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Страница 51: ... blade drive wheel revolv ing in a counter clockwise direction and the hydraulic pressure gauge registering a pressure rise NOTE 1 The PLC is equipped with a lithium battery to keep the program stored while the power is shut down The battery will need to be replaced every 3 to 5 years depending on usage A visual warning will be displayed on the inter face when the battery drains to a certain level...

Страница 52: ...or Switch Black 3 positions maintained selector switch Mounting base with 2 N O contact blocks ZB2 BD3 ZB2 BZ103 Telemecanique Telemecanique 2SS Shuttle Vise Selector Switch Black 1 position spring return from left to center 1 position maintained to right s s Mounting base with 2 N O contact blocks plus 1 N C contact ZB2 BD7 ZB2 BZ103 ZB2 BE102 Telemecanique Telemecanique Telemecanique 3SS Front V...

Страница 53: ...gth count 2500 PPR 6 111090 04 Stegmann E4 Incremental encoder for feed rate count 8192 PPR 6 112225 00 Stegmann Coolant Pump Coolant pump 1 Phase 120 VAC 2E NT Little Giant Coolant Pump Junction Box SCEJB442 HMG Wire terminal 20 10 AWG WK4 U Wieland Wire terminal 20 8 AWG WK6 U Wieland Wire terminal 16 6 AWG WK10 U Wieland Double ground terminal 20 8 AWG WK4 D2 2SLU Wieland Ground terminal 16 6 A...

Страница 54: ...C1D12F7 FUSE SIZE FUSE HOLDER PART 4FU1 4FU2 4FU3 45A T D ATDR45 60608J 40A T D ATDR40 60608J 25A T D ATDR25 USM3 20A T D ATDR20 30310 20A T D ATDR20 30310 Gould CONTROL TRANSFORMER TR 500 VA TRANSFORMER PART TR 9070 T500D3 9070 T500D1 9070 T500D33 9070 T500D1 9070 T500D5 Square D PRIMARY FUSE FUSE PART FUSE HOLDER PART 2FU1 2FU2 9A Fast Acting ATM9 30310 8A Fast Acting ATM8 30310 6A Fast Acting A...

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Страница 56: ...4 6 ELECTRICAL SCHEMATICS 208 240 VOLT ...

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Страница 68: ...4 18 ELECTRICAL SCHEMATICS 480 575 VOLT ...

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Страница 81: ...0 SHUTTLE DATUM VISE CYLINDER 7 2 H14 C23 00A BUNDLING CLAMP CYLINDER Option 8 1 DDF 22 0 00FP POSITIVE DOWNFEED VALVE 9 1 MB6PA MANIFLOD BLOCK 10 2 2 DPCH 1 DOUBLE PILOT CHECK VALVE Bundling Option 11 2 PG 10 PRESSURE GAUGE 1000psi 12 2 DCV3P AB C DCV3P AB T VISE VALVES Bundling Option 13 1 DCV3P AB T HEAD LIFT VALVE 14 1 DCV3P AB C BLADE TENSION VALVE 15 1 DCV3P AB T SHUTTLE VALVE 16 1 PV2P A C ...

Страница 82: ...5 2 GLAND ASSEMBLIES PISTON ASSEMBLIES ...

Страница 83: ...5 3 HYDRAULIC SCHEMATIC ...

Страница 84: ...5 4 HYDRAULIC PLUMBING DIAGRAM ...

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Страница 89: ...L WIRE BLADE BRUSH 3 IN 5 2 394665 WASHER FLAT 0 50 6 1 392860 NUT HEX 0 50 13 7 1 393940 SCREW SET CUP POINT 0 25 20 x 0 25 8 2 341960 SPRING COMPRESSION OD 0 600 x w 0 072 x l 1 500 TC13 9 4 394745 WASHER FLAT USS 0 3125 10 2 A1 375 x 4 0 BOLT SOCKET HEAD CAP 0 375 16 x 4 00 11 1 394160 SCREW SET FLAT POINT 0 375 16 x 4 00 12 1 392850 NUT HEX 0 375 16 13 1 S22 431 00A WELDMENT PLATE BEARING ...

Страница 90: ...1 H14 47 02 INSERT GUIDE ARM 9 1 342060 SPRING DISC OD 2 00 x ID 1 00 x w 0 097 30KX2000 098 10 1 H14 47 03 INSERT GUIDE ARM SMALL 11 1 S2 0 5 x 1 0 BOLT SOCKET HEAD CAP 0 5 20 x 1 0 12 1 390640 BOLT SOCKET HEAD FLAT 0 3125 18 x 0 50 13 4 CRB125 22 00A ASSEMBLY CARBIDE GUIDE 1 25 IN 15 2 340790 CARBIDE INSERT TOP CRB TL 770 16 1 362880 SEAL ORING 0 5 x 0 25 x 0 125 2 202 17 1 COOL1202B NOZZLE COOL...

Страница 91: ... 1 340790 CARBIDE INSERT TOP CRB TL 770 4 1 393752 ROLL PIN 0 25 x 1 25 5 2 393723 ROLL PIN 0 156 x 1 75 6 1 394880 WASHER SPRING TENSION BELLEVILLE W 270 8 2 362867 SEAL ORING 0 063 x 0 625 x 0 75 9 1 H14 47 04D PISTON CARBIDE LOCKING 10 1 362868 SEAL ORING 0 063 x 0 875 x 0 75 11 1 H14 47 05A COVER CARBIDE LOCKING CYLINDER 12 3 F1 19 x 25 BOLT SOCKET HEAD FLAT 10 24 x 0 25 ...

Страница 92: ...X HEAD CAP 0 625 11 x 2 50 16 1 394780 WASHER LOCK 0 625 18 1 393990 SCREW SET CUP POINT 0 375 16 x 0 375 19 1 H14 C5 00 ASSEMBLY CYLINDER BLADE TENSION 20 1 351795 ROD END 5 8 NF 21 1 392875 NUT HEX 0 625 18 22 1 V18 43 03A SHAFT WHEEL IDLER 23 1 M W19 45 01 WHEEL IDLER 19 IN MACHINED 24 2 340125 BEARING BALL 6309 2RS 25 1 W19 45 02 SPACER BEARING IDLER WHEEL 26 1 393635 RING RETAINING INTERNAL 3...

Страница 93: ... 24 x 0 5 PHILLIPS TRUSS HEAD 7 1 363100 TANK COMPONENT OIL SIGHT LEVEL GAUGE 8 1 363110 TANK COMPONENT SUCTION STRAINER 9 1 360410 FITTING HYDRAULIC BRASS MNPT HOSE BARB 0188 12 12 10 1 360090 FITTING 90 FNPT FNPT 2202 1216 11 1 363095 TANK COMPONENT FILTER HEAD 12 1 363105 TANK COMPONENT RETURN FILTER ELEMENT 13 3 360095 FITTING 90 MNPT FNPT 2102 1212 14 1 360415 FITTING HYDRAULIC BRASS MNPT HOS...

Страница 94: ... 340920 COUPLING MECHANICAL INSERT N075 7 1 340875 COUPLING MECHANICAL 3 4 HUB L075 8 1 340285 BELL HOUSING 2HP 6028 9 6 394770 WASHER LOCK 0 375 10 6 390130 BOLT HEX HEAD CAP 0 375 16 x 1 00 11 1 362745 PUMP HYDRAULIC PISTON PVQ 13 A2R SE 1S 20 CM7 12 12 1 360315 FITTING HYDRAULIC ADAPTER STRAIGHT 0502 12 12 13 1 360320 FITTING HYDRAULIC ADAPTER STRAIGHT 0503 12 8 14 1 360163 FITTING BRASS HOSE B...

Страница 95: ...ON 1 1 362690 MOTOR HYDRAULIC 2 2 360465 FITTING HYDRAULIC STEEL 90 2503 6 4 3 2 360535 FITTING HYDRAULIC STEEL ELBOW ADAPTER 2103 4 4 4 1 393965 SCREW SET CUP POINT 0 312 18 x 0 25 5 4 390630 BOLT SOCKET HEAD FLAT 0 3125 18 x 1 00 6 1 H14 12 00A WELDMENT AUGER ...

Страница 96: ...6 8 FRONT VISE ASSEMBLY ...

Страница 97: ... INSERT TABLE FRONT VISE 12 2 H14 51 01 WAY FRONT VISE 13 12 390715 BOLT SOCKET HEAD CAP 0 375 16 x 1 00 14 1 H14 5 05 PLATE JAW MOVEABLE SHUTTLE 15 2 390615 BOLT SOCKET HEAD FLAT 0 75 10 x 2 00 16 1 H14 C21 00 ASSEMBLY CYLINDER VISE 17 1 393560 RING RETAINING EXTERNAL 2 3 8 18 1 M H14 2 07D PLATE OUTFEED MACHINED 19 1 M H12B 2 08E FENCE FIXED MACHINED 20 1 M H12B 2 09E FENCE ADJUSTABLE MACHINED 2...

Страница 98: ...HINED 6 6 390625 BOLT SOCKET HEAD FLAT 0 375 16 x 0 75 7 4 390785 BOLT SOCKET CAP 0 5 13 x 1 75 8 7 H12B 2 04 PIN 9 7 H12B 22 01A TUBE ROLLER 10 14 H12B 22 02A BUSHING ROLLER BEARING 11 14 340110 BEARING BALL 6305 2RS 12 2 394795 WASHER LOCK 1 0 13 2 390393 BOLT HEX HEAD CAP 1 00 8 x 3 0 14 6 A1 0 5 x 2 5 BOLT SOCKET HEAD CAP 0 5 13 x 2 5 15 10 394775 WASHER LOCK 0 5 16 2 H12B 2 11 BLOCK CONVEYOR ...

Страница 99: ...18 x 2 00 5 2 390615 BOLT SOCKET HEAD FLAT 0 75 10 x 2 00 6 1 H14 5 03A SPACER JAW CYLINDER MOVEABLE 7 8 390690 BOLT SOCKET HEAD CAP 0 312 18 x 0 50 8 2 390780 BOLT SOCKET HEAD CAP 0 50 13 x 1 50 9 1 M M16 2 16B PLATE CYLINDER MOUNTING MACHINED 10 1 H14 C21 00 ASSEMBLY CYLINDER VISE 11 2 393560 RING RETAINING EXTERNAL 2 3 8 12 8 363320 WIPER 2 1 4 13 8 342165 STRIP WEAR RING 2 1 4 SHAFT 14 2 H14 5...

Страница 100: ...393540 RING RETAINING EXTERNAL 1 1 8 5 8 390640 BOLT SOCKET HEAD FLAT 0 3125 18 x 0 5 6 1 M H14 5 12 LINK DATUM JAW SMALL MACHINED 7 2 340650 BUSHING FIBERGLIDE 1 125 x 0 750 8 1 M H14 5 11 LINK DATUM JAW LARGE MACHINED 9 2 H14 5 15 PIN JAW MOUNTING LARGE 10 3 H14 5 10 PIN JAW MOUNTING SMALL 11 1 H14 C22 00 ASSEMBLY CYLINDER DATUM 12 2 393975 SCREW SET CUP POINT 0 312 18 x 0 50 ...

Страница 101: ...6 13 ...

Страница 102: ...6 14 BONFIGLIOLI A412 GEARBOX ASSEMBLY ...

Страница 103: ...6 15 ...

Страница 104: ... MOUNTING BAR GEAR BOX LOWER 5 4 M20 NUT NUT HEX M20 6 1 M W19 44B 01 WHEEL DRIVE 19 MACHINED 7 1 M M20 3 13A CAP RETAINER DRIVE WHEEL MACHINED 8 2 390790 BOLT SOCKET HEAD CAP 0 50 13 x 2 00 9 2 394170 SCREW SET FLAT 0 50 13 x 1 00 10 5 390449 BOLT HEX HEAD CAP M20 2 5 x 90 11 5 394839 WASHER LOCK M20 12 4 390827 BOLT SOCKET HEAD CAP 0 75 10 x 3 50 13 6 394087 SCREW SET CUP POINT 0 625 18 x 2 00 ...

Страница 105: ......

Страница 106: ......

Страница 107: ......

Страница 108: ......

Страница 109: ...ELDMENT CLAMP FRONT BUNDLING 7 2 H14 G511 03B WEAR STRIP BUNDLING 8 4 363320 WIPER 2 1 4 9 4 342165 STRIP WEAR RING 2 1 4 SHAFT 10 1 H14 G5121 00B WELDMENT CLAMP SHUTTLE BUNDLING 11 4 390777 BOLT SOCKET HEAD CAP 0 50 13 x 1 25 12 8 390514 BOLT SHOULDER SCREW 0 312 18 x 0 75 13 4 390775 BOLT SOCKET HEAD CAP 0 50 13 x 1 0 14 2 390820 BOLT SOCKET HEAD CAP 0 625 11 x 1 50 15 2 394780 WASHER LOCK 0 625...

Страница 110: ...T VERTICAL ROLLER 2 2 H12B G243 00 ASSEMBLY PIN 4 2 H12B G242 00 ASSEMBLY VERTICAL ROLLER 5 2 393605 RING RETAINING INTERNAL 1 1 8 6 2 H12B G24 01 FLANGE LOWER MOUNTING 7 6 394775 WASHER LOCK 0 50 8 2 390165 BOLT HEX HEAD CAP 0 50 13 x 1 00 9 4 390180 BOLT HEX HEAD CAP 0 50 13 x 1 50 ...

Страница 111: ...on an OUT OF STOCK limit switch is available It will stop the machine as soon as there is not enough material for the next cut in a cycle This option allows the operator to adjust the vise pressure This can be valuable when cutting light structurals and tubes By reducing the vise pressure distortion of materials is prevented ...

Страница 112: ......

Страница 113: ...ides carbide coolant lubricated Blade Wheel Diameter 19 diameter Motors blade drive 7 5 HP hydraulic pump drive 2 HP Pumps Hydraulic Pump 6 1 2 gpm pressure compensated Coolant Pump 3 1 2 gpm Hydraulic Tank 7 5 US Gallons Hydraulic System Pressure 700 psi Vise Control Hydraulic Full Stroke Shuttle Stoke 0 34 single stroke multi shuttle capability Table Height 31 Machine Weight 5500 lbs Maximum Wor...

Страница 114: ...8 2 H 14A LAYOUT DRAWING ...

Страница 115: ...e manufacture of the H 14A but not originally manufactured by Hyd Mech are subject to the original manufacturer s war ranty Hyd Mech will provide such assistance and information as is necessary and available to facilitate the user s claim to such other manufacturer Liability or obligation on the part of Hyd Mech for damages whether general special or for negligence and expressly including any inci...

Страница 116: ... Constant Lth CLB Press Enter Actual Length Length Constant Accel Dist Decel Distance Min Fast Dist Target Window FVO Dwell SVO Dwell Close Time Feed Rate Actual Position Hold SHT Home Yes No Yes No Yes No Brkn Prox Min Bld Speed SPD Prox Delay Yes No Power Dwn Timer Blade Clear Trim Cut Yes No Yes No Out of Stock Coolant Queue Yes No BLD BLD DOWN Single Repeat ...

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