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CVH8, HVH8, TVH8, VA9, HVA9, TVA9: APPLICATION GUIDELINE & SERVICE MANUAL

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

6

Suction Thermistor (OST)

Suction Thermistor  is  used  for  assisting  in  EXV  control  and  must  be

secured  on  the  suction  tube  and  aligned  longitudinally  to  the  vertical

surface of the tube axis (see 

Fig. 5

)

A14023A

Fig. 5 – Suction Thermistor (OST) Attachment

(On Suction Tube)

Discharge Thermistor (ODT)

Discharge Thermistor is used for protection against over temperature of

the  compressor.    The  ODT  is  located  on  the  compressor  discharge

stub-out (see 

Fig. 6

). 

A14024

Fig. 6 – Discharge Thermistor (ODT)

Crankcase Heater Operation

This unit has an internal crankcase heater that will be energized during

the off cycle and is intelligently demanded by the system to prevent the

compressor from being the coldest part of the system thus enhancing the

reliability.  The crankcase heater will function as needed any time the

outdoor  unit  is  powered.  The  indoor  unit  and  UI  do  not  need  to  be

installed for the crankcase heater to operate properly.

The compressor windings will occasionally be energized during the OFF

cycle (depending on the length of the OFF cycle) to start the stator heat

operation,  thus  maintaining  a  sump  temperature  that  is  essential  for

compressor reliability.  The compressor will not run during this process.

Time Delays

The unit time delays include:

• 3.5 minute time delay after last cycle, initial power up,  return from

brown-out condition.  To bypass this feature, momentarily short and

release Forced Defrost pins.

• At the end of every compressor ON cycle, there will be 150 seconds

of PEV open period for pressure equalization followed by 15 seconds

of PEV Off period before the next compressor ON cycle. This delay

cannot be bypassed as it helps compressor reliability.

• 15 second delay at termination of defrost before the auxiliary heat is

de-energized.

• 10 minute sump warm-up delay. This delay is at the beginning of each

high voltage power up. 

COMMUNICATION 

AND

 STATUS FUNCTION 

LIGHTS

Observer Wall Control, Green Communications (COMM) Light

A green LED (COMM light) on the outdoor board (see 

Fig. 7

 and 

Fig. 8

)

indicates successful communication with the other system products. The

green LED will remain OFF until communication is established. Once a

valid command is received, the green LED will turn ON continuously. If

no communication is received within 2 minutes, the LED will be turned

OFF until the next valid communication.  The green LED will be turned

off  when  using  a  standard  2-stage  non-communicating  heat  pump

thermostat.

Amber Status Light

Amber colored STATUS light indicates operation and error status.  See

Table 10

 for definitions. 

• Two minute time delay to return to standby operation from last valid

communication.

Defrost

This wall control (WC) offers 4 possible defrost interval times: 30, 60

and 90 minutes, or AUTO.  The default is AUTO.

Defrost interval times: 30, 60, and 90 minutes or AUTO are selected by

the Observer Wall Control User Interface if using UI.  The 90 minute

selectio°n  will  default  to  60  minutes  at  ambient  below 37°F.   The UI

setting will supersede the dip switch settings on the control board if not

the same.

If using non-communicating thermostat, defrost intervals are set using

dip switches on outdoor control board (see 

Fig. 7

 and 8). AUTO defrosts

adjusts the defrost interval time based on the last defrost time as follows:

• When defrost time <5 minutes, the next defrost interval=90 minutes.

(outdoor temperature above 37°F)

• When defrost time 5-7 minutes, the next defrost interval=60 minutes.

• When defrost time >7 minutes, the next defrost interval=30 minutes.

The control board accumulates compressor run time. As the accumulated

run time approaches the selected defrost interval time, the control board

monitors the coil temperature sensor for a defrost demand. If a defrost

demand exists, a defrost cycle will be initiated at the end of the selected

time interval. A defrost demand exists when the coil temperature is at or

below  32°F  (0°C)  for  4  minutes  during  the  interval.  If  the  coil

temperature does not reach 32°F (0°C) within the interval, the interval

timer will be reset and start over.

• Upon  initial  power  up  the  first  defrost  interval  is  defaulted  to  30

minutes. Remaining intervals are at selected times.

• Defrost is only allowed to occur below 50°F (10°C) outdoor ambient

temperature.  

The defrost cycle is terminated as described below. 

• When OAT is > 25°F (+3.89°C),  defrost terminates if outdoor coil

temperature  (OCT)  >  60°F  (+15.6°C). And  a  minimum  of  one  (1)

minute defrost length. 

• When  OAT 

?

 25°F (+3.89°C), defrost will terminate if OCT is  >45°F

(+4.4°C) and a minimum of 2 minutes defrost length.

• Or 10 minutes has passed.

At  the  defrost  termination,  the  outdoor  fan  will  turn  on  10  seconds

before the reversing valve switching.

NOTE: 

Compressor speed during defrost will go to defrost speed.

CAUTION

!

UNIT DAMAGE HAZARD

Failure  to  follow  this  caution  may  result  in  equipment  damage  or

improper operation.
In order to minimize the ambient influence, make sure the thermistor

curved surface hugs the pipe surface and is secured tight using the wire

tie fished through the original slot insulating polymer body.

Содержание CVH8

Страница 1: ...safety glasses protective clothing and work gloves Use quenching cloth for brazing operations Have fire extinguisher available Read these instructions thoroughly and follow all warnings or cautions in...

Страница 2: ...7 8 9 10 11 12 Example Part Number V A 9 24 G K A 1 0 0 Brand V Variable Speed KEY CHARACTERISTIC A Air Conditioner H Heat Pump TYPE 6 16 SEER 7 17 SEER 8 18 SEER 9 19 SEER NOMINAL EFFICIENCY 24 24 00...

Страница 3: ...t of comfort with the convenience of fingertip trouble shooting and diagnostic capability These units can also use a standard 2 stage or single stage thermostat for limited functionality ELECTRICAL Ta...

Страница 4: ...field electrical connections for tightness This should also be done after unit has reached operating temperatures especially if aluminum conductors are used Unit Electrical Power Power wires from the...

Страница 5: ...h cooling and dehumidification As the building load increases the motor will increase speed until it is at maximum speed at the maximum building load At unit start up there is a slight delay and thrus...

Страница 6: ...ommunication The green LED will be turned off when using a standard 2 stage non communicating heat pump thermostat Amber Status Light Amber colored STATUS light indicates operation and error status Se...

Страница 7: ...80ft 24 4 m or less allow system to operate in cooling mode at least 25 minutes If conditions are favorable check system charge by subcooling method If any adjustment is necessary adjust charge slowly...

Страница 8: ...n Cooling Mode CVH8 HVH8 TVH848 A200333 Fig 14 Charging in Cooling Mode CVH8 HVH8 TVH860 Table 5 Required Charge Adjustment for Indoor Coil Model AC Furnace Coil or Fan Coil Model 24 25 36 37 48 49 60...

Страница 9: ...echarge refer to the unit rating plate and indoor fan coil furnace coil per Table 4 and Table 5 for additional charge needed Refrigerant charge adjustment amount for adding or removing 0 6 oz ft 17 74...

Страница 10: ...tify the type and size of unit to the control On new units the model and serial numbers are inputted into the AOC board s memory at the factory If a model plug is lost or missing at initial installati...

Страница 11: ...alant before the cap is reinstalled The factory RTV can be reused as long as none of it has been removed during the cap removal 8 Reinstall compressor sound blanket making sure discharge thermistor an...

Страница 12: ...stage occurs suction pressure is checked at each stage in between current and demanded stage This is to prevent ramping of compressor speed too quickly and creating a low pressure situation As long as...

Страница 13: ...istor comparisons are not performed during low ambient cooling or defrost operation Failed Thermistor Default Operation Factory defaults have been provided in the event of failure of outdoor air therm...

Страница 14: ...d Damaged Model Plug Check model plug for corrosion or breakage replace if necessary Check Model Plug resistance per the wiring diagram Model Plug not fully engaged on board Align per the silkscreen l...

Страница 15: ...ity see resistance chart to check resistance at given temperature Broken or Damaged Sensor Check harness for continuity see resistance chart to check resistance at given temperature Hardware damage to...

Страница 16: ...eading to gage reading at service valve see transducer measurement chart Check system for electrical shorts and correct replace transducer Heat damage during brazing Compare transducer reading to gage...

Страница 17: ...STAGE 2 WARMUP DELAY 10 Minutes Both High voltage power cycle No action 69 System Malfunction INVERTER COMPRESS OR INTERNAL FAULT Elevates to this fault code after 5 hidden occurrences of itself 15 M...

Страница 18: ...ow too low or off Troubleshoot outdoor fan motor and make sure it is working Reversing Valve Bypass or Reversing Valve not energized Reversing Valve stuck halfway Ensure AOC fuse is good 24 VDC in coo...

Страница 19: ...Incoming power supply voltage Check voltage versus unit rating plate for allowable range Loose or incorrect wire connections Check incoming power leads and leads to the compressor plug 79 Local COMPR...

Страница 20: ...ction Cool Restriction in Circuits or Tubing Repair restriction Heat EXV Malfunction Troubleshoot EXV see guide below Heat Service Valve left closed Liquid Service Valve Ensure Liquid Service Valve is...

Страница 21: ...ndoor coil or filter for restriction debris and clean if necessary Heat Furnace plus Heat pump application Furnace stuck on If not in Defrost and Furnace is running same time as heat pump troubleshoot...

Страница 22: ...ent heating or high ambient cooling Over charge Check system charge Inverter damage Replace inverter 91 Local INVERTER VDC OUT OVER VOLTAGE EVENT Elevates to fault code 97 after 5 occurrences 5 Minute...

Страница 23: ...rter will reduce speed to a lower stage Both Refer to fault code 99 99 System Malfunction HIGH TORQUE LOCKOUT Elevated from fault code 98 when 98 occurs at lowest stage 2 hours Cool Overcharged System...

Страница 24: ...olt connection status OK between AOC and MOC Off No Power Table 12 AOC LED Descriptions Sizes 25 36 37 48 49 AND 60 Reference Color Status Description STATUS Amber Steady On AOC status standby mode Bl...

Страница 25: ...Table 16 AOC LED Descriptions Size 24 Reference Color Status Condition Description STATUS Amber Steady On Normal AOC status standby mode Blinking Abnormal AOC function fault status COMM Green Steady...

Страница 26: ...res securing the compressor power harness to the control box Remove compressor power harness from control box Replace wire tie with supplied wire tie do not fasten at this time The second wire tie for...

Страница 27: ...pushing one side down then the other NOTE DO NOT SCRAP SEALANT A210665 13 Reinstall compressor sound blanket making sure discharge thermistor and compressor power harness are routed as they were from...

Страница 28: ...and Black 8 Disconnect fan motor power harness plug 9 Disconnect reversing valve PEV plug See Figure Below 10 Disconnect high pressure switch plug 11 Disconnect EXV plug 12 Disconnect suction pressure...

Страница 29: ...MANUAL Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 29 A210667 Fig 32 Compressor and Fan Harness Unit sizes 25 36 37 48 49 an...

Страница 30: ...E MANUAL Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 30 A210669 Fig 34 Wire Harness Connections Unit sizes 25 36 37 48 49 an...

Страница 31: ...control box Replace wire tie with one supplied do not fasten at this time The second wire tie for the choke on the compressor is supplied with new harness on the replacement compressor highlighted wi...

Страница 32: ...that terminal cover remain installed during compressor installation 15 Using caution and the appropriate lifting device place replacement compressor in unit and secure with appropriate mounting hardw...

Страница 33: ...icates clean system 28 Check system for normal operation If unit is a heat pump switch from heating to cooling a few times to verify component operation Severe Burnout Perform steps 1 22 as specified...

Страница 34: ...VICE MANUAL Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 34 WIRING DIAGRAMS VA9 A160127 Fig 36 VA9 WIRING DIAGRAM Size 24 A16...

Страница 35: ...ICE MANUAL Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 35 WIRING DIAGRAMS VH8 A160129 Fig 38 VH8 WIRING DIAGRAM Size 24 A160...

Страница 36: ...still hot 2 Silver brazing alloy is used on copper to brass copper to steel or copper to copper Flux is required when using silver brazing alloy Do not use low temperature solder 3 Fluxes should be u...

Страница 37: ...at completion of the procedure Attach recovery system or vacuum pump to gauge set as needed for the service procedure The service valves must be open to evacuate the unit through the line set service...

Страница 38: ...ave a bleed port Therefore minimal equalization takes place after shutdown TXVs are specifically designed to operate with R 410A or R 22 refrigerant use only factory authorized TXV s Do not interchang...

Страница 39: ...em Pour and measure oil quantity if any from old accumulator If more than 20 percent of oil charge is trapped in accumulator add new POE oil to compressor to make up for this loss REFRIGERATION SYSTEM...

Страница 40: ...replace liquid line filter drier evacuate system and recharge with correct refrigerant quantity Coil Removal Coils are easy to remove if required for compressor removal or to replace coil 1 Shut off...

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