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CVH8, HVH8, TVH8, VA9, HVA9, TVA9: APPLICATION GUIDELINE & SERVICE MANUAL

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

12

High Pressure Switch Protection

The outdoor unit is equipped with high pressure switch. If the control

senses the opening of a high pressure switch (open 600+/-5 psig, close

470+/-10 psig @77°F), it will respond as follows:

1. Display the appropriate fault code (see 

Fig. 31

).

2. After a 6 minute delay, if there is a call for cooling or heating and

HPS  is reset,  the PEV  opens  for  150 seconds to equalize system

pressures.  Compressor  and  fan  will  then  ramp  to  the  next  lower

stage  of  operation  until  demand  is  satisfied.  Staging  down  and

resetting to the highest stage will end after 2 hours of accumulated

operation without further HPS trips.

3. A system malfunction will occur after repeated HPS faults and the

stage has reached the lowest level.  This could take five consecutive

HPS trips if the first occurred in stage 5 demand, or 1 HPS trip if in

stage 1 demand.

4. In the event of a high-pressure switch trip or high-pressure lockout,

check  the  refrigerant  charge,  outdoor  fan  operation,  and  outdoor

coil  (in  cooling)  for  airflow  restrictions,  or  indoor  airflow  in

heating. 

Low Pressure Protection

The outdoor unit is equipped with suction pressure transducer. If suction

pressure drops below 15 psi at any time, or below 33 psi for 5 minutes,

the  compressor  and  fan  will  stop  running  and  an  error  code  will  be

displayed on user interface.  

1. If there is still a demand for unit operation after the 15 minute delay

and pressure has increased to >43psi (cooling) and >35psi (heating)

, system will resume operation.

2. If there are three (3) consecutive trips because of suction pressure

dropping  below  15  psi,  the  low  pressure  switch  will  lock  out

operation for 4 hours.  Trip counter will be reset after 15 minutes of

successful operation.

3. When  a  change  in  demanded  stage  occurs,  suction  pressure  is

checked at each stage in between current and demanded stage. This

is to prevent ramping of compressor speed too quickly and creating

a low pressure situation.  As long as suction pressure is >=45psi,

the compressor is able to ramp to next stage.  If suction pressure is

lower than required, additional wait time at current stage will occur.

4. In the event of a low-pressure trip or low-pressure lockout, check

the refrigerant charge and indoor airflow (cooling) and outdoor fan

operation and outdoor coil in heating. 

Suction Pressure Transducer (SPT)

If accuracy of the transducer is questioned, the technician can check it

while it is attached to the AOC board.  Connect a gage manifold to the

suction valve gage port fitting.

At the AOC board, with the wire harness receptacle exposing a portion

of the three pins on the AOC board, a DC voltmeter can read the DC

voltage  between  ground  and  supply  (input)  terminal.    Ensure  that  the

input voltage is 5 VDC.  Next, read the DC voltage across the ground

and output terminal.  Record the output voltage.

The  suction  pressure  that  the  pressure  transducer  is  reading  can  be

calculated by taking the output voltage and subtracting 0.5 from it then

taking that difference and multiplying it by 50.  Pressure (psig) = 50.0 x

(DCV out - 0.5).  For example, if the measured voltage is 3.0 VDC:  

50 X (3.0 - 0.5) = 50 X 2.5 = 125 psig.  See 

Fig. 28

.

A12035

Fig. 28 – Suction Pressure Transducer (SPT)

Output Function Graph

Temperature Thermistors

Thermistors  are  electronic  devices  which  sense  temperature.   As  the

temperature increases, the resistance decreases.  10Kohm thermistors are

used  to sense  outdoor air temperature  (OAT),  coil  temperature  (OCT)

and  the suction  line  temperature  (OST) located  between the reversing

valve  and  the  accumulator.  A  50Kohm  thermistor  is  used  to  sense

discharge temperature (ODT). 

Refer to 

Table 9

 and Figs. 29 and 30.

A91431

Fig. 29 – 10K Thermistor Resistance Vs Temperature

Table 9 – 10K/50K Resistance Values vs Temperature

10Kohm  °C (°F)

TEMPERATURE

RESISTANCE (ohms)

25.0 (77.0)

10.0 + / - 2.3%

0.0 (32.0)

32.6 + / - 3.2%

-28.0 (-18.4)

85.5 + / - 3.4%

50Kohm

125.0 (257.0)

1.7 + / - 1.6%

75.0 (167.0)

7.40 + / - 2.0%

25.0 (77.0)

50.0 + / - 2.3%

Содержание CVH8

Страница 1: ...safety glasses protective clothing and work gloves Use quenching cloth for brazing operations Have fire extinguisher available Read these instructions thoroughly and follow all warnings or cautions in...

Страница 2: ...7 8 9 10 11 12 Example Part Number V A 9 24 G K A 1 0 0 Brand V Variable Speed KEY CHARACTERISTIC A Air Conditioner H Heat Pump TYPE 6 16 SEER 7 17 SEER 8 18 SEER 9 19 SEER NOMINAL EFFICIENCY 24 24 00...

Страница 3: ...t of comfort with the convenience of fingertip trouble shooting and diagnostic capability These units can also use a standard 2 stage or single stage thermostat for limited functionality ELECTRICAL Ta...

Страница 4: ...field electrical connections for tightness This should also be done after unit has reached operating temperatures especially if aluminum conductors are used Unit Electrical Power Power wires from the...

Страница 5: ...h cooling and dehumidification As the building load increases the motor will increase speed until it is at maximum speed at the maximum building load At unit start up there is a slight delay and thrus...

Страница 6: ...ommunication The green LED will be turned off when using a standard 2 stage non communicating heat pump thermostat Amber Status Light Amber colored STATUS light indicates operation and error status Se...

Страница 7: ...80ft 24 4 m or less allow system to operate in cooling mode at least 25 minutes If conditions are favorable check system charge by subcooling method If any adjustment is necessary adjust charge slowly...

Страница 8: ...n Cooling Mode CVH8 HVH8 TVH848 A200333 Fig 14 Charging in Cooling Mode CVH8 HVH8 TVH860 Table 5 Required Charge Adjustment for Indoor Coil Model AC Furnace Coil or Fan Coil Model 24 25 36 37 48 49 60...

Страница 9: ...echarge refer to the unit rating plate and indoor fan coil furnace coil per Table 4 and Table 5 for additional charge needed Refrigerant charge adjustment amount for adding or removing 0 6 oz ft 17 74...

Страница 10: ...tify the type and size of unit to the control On new units the model and serial numbers are inputted into the AOC board s memory at the factory If a model plug is lost or missing at initial installati...

Страница 11: ...alant before the cap is reinstalled The factory RTV can be reused as long as none of it has been removed during the cap removal 8 Reinstall compressor sound blanket making sure discharge thermistor an...

Страница 12: ...stage occurs suction pressure is checked at each stage in between current and demanded stage This is to prevent ramping of compressor speed too quickly and creating a low pressure situation As long as...

Страница 13: ...istor comparisons are not performed during low ambient cooling or defrost operation Failed Thermistor Default Operation Factory defaults have been provided in the event of failure of outdoor air therm...

Страница 14: ...d Damaged Model Plug Check model plug for corrosion or breakage replace if necessary Check Model Plug resistance per the wiring diagram Model Plug not fully engaged on board Align per the silkscreen l...

Страница 15: ...ity see resistance chart to check resistance at given temperature Broken or Damaged Sensor Check harness for continuity see resistance chart to check resistance at given temperature Hardware damage to...

Страница 16: ...eading to gage reading at service valve see transducer measurement chart Check system for electrical shorts and correct replace transducer Heat damage during brazing Compare transducer reading to gage...

Страница 17: ...STAGE 2 WARMUP DELAY 10 Minutes Both High voltage power cycle No action 69 System Malfunction INVERTER COMPRESS OR INTERNAL FAULT Elevates to this fault code after 5 hidden occurrences of itself 15 M...

Страница 18: ...ow too low or off Troubleshoot outdoor fan motor and make sure it is working Reversing Valve Bypass or Reversing Valve not energized Reversing Valve stuck halfway Ensure AOC fuse is good 24 VDC in coo...

Страница 19: ...Incoming power supply voltage Check voltage versus unit rating plate for allowable range Loose or incorrect wire connections Check incoming power leads and leads to the compressor plug 79 Local COMPR...

Страница 20: ...ction Cool Restriction in Circuits or Tubing Repair restriction Heat EXV Malfunction Troubleshoot EXV see guide below Heat Service Valve left closed Liquid Service Valve Ensure Liquid Service Valve is...

Страница 21: ...ndoor coil or filter for restriction debris and clean if necessary Heat Furnace plus Heat pump application Furnace stuck on If not in Defrost and Furnace is running same time as heat pump troubleshoot...

Страница 22: ...ent heating or high ambient cooling Over charge Check system charge Inverter damage Replace inverter 91 Local INVERTER VDC OUT OVER VOLTAGE EVENT Elevates to fault code 97 after 5 occurrences 5 Minute...

Страница 23: ...rter will reduce speed to a lower stage Both Refer to fault code 99 99 System Malfunction HIGH TORQUE LOCKOUT Elevated from fault code 98 when 98 occurs at lowest stage 2 hours Cool Overcharged System...

Страница 24: ...olt connection status OK between AOC and MOC Off No Power Table 12 AOC LED Descriptions Sizes 25 36 37 48 49 AND 60 Reference Color Status Description STATUS Amber Steady On AOC status standby mode Bl...

Страница 25: ...Table 16 AOC LED Descriptions Size 24 Reference Color Status Condition Description STATUS Amber Steady On Normal AOC status standby mode Blinking Abnormal AOC function fault status COMM Green Steady...

Страница 26: ...res securing the compressor power harness to the control box Remove compressor power harness from control box Replace wire tie with supplied wire tie do not fasten at this time The second wire tie for...

Страница 27: ...pushing one side down then the other NOTE DO NOT SCRAP SEALANT A210665 13 Reinstall compressor sound blanket making sure discharge thermistor and compressor power harness are routed as they were from...

Страница 28: ...and Black 8 Disconnect fan motor power harness plug 9 Disconnect reversing valve PEV plug See Figure Below 10 Disconnect high pressure switch plug 11 Disconnect EXV plug 12 Disconnect suction pressure...

Страница 29: ...MANUAL Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 29 A210667 Fig 32 Compressor and Fan Harness Unit sizes 25 36 37 48 49 an...

Страница 30: ...E MANUAL Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 30 A210669 Fig 34 Wire Harness Connections Unit sizes 25 36 37 48 49 an...

Страница 31: ...control box Replace wire tie with one supplied do not fasten at this time The second wire tie for the choke on the compressor is supplied with new harness on the replacement compressor highlighted wi...

Страница 32: ...that terminal cover remain installed during compressor installation 15 Using caution and the appropriate lifting device place replacement compressor in unit and secure with appropriate mounting hardw...

Страница 33: ...icates clean system 28 Check system for normal operation If unit is a heat pump switch from heating to cooling a few times to verify component operation Severe Burnout Perform steps 1 22 as specified...

Страница 34: ...VICE MANUAL Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 34 WIRING DIAGRAMS VA9 A160127 Fig 36 VA9 WIRING DIAGRAM Size 24 A16...

Страница 35: ...ICE MANUAL Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 35 WIRING DIAGRAMS VH8 A160129 Fig 38 VH8 WIRING DIAGRAM Size 24 A160...

Страница 36: ...still hot 2 Silver brazing alloy is used on copper to brass copper to steel or copper to copper Flux is required when using silver brazing alloy Do not use low temperature solder 3 Fluxes should be u...

Страница 37: ...at completion of the procedure Attach recovery system or vacuum pump to gauge set as needed for the service procedure The service valves must be open to evacuate the unit through the line set service...

Страница 38: ...ave a bleed port Therefore minimal equalization takes place after shutdown TXVs are specifically designed to operate with R 410A or R 22 refrigerant use only factory authorized TXV s Do not interchang...

Страница 39: ...em Pour and measure oil quantity if any from old accumulator If more than 20 percent of oil charge is trapped in accumulator add new POE oil to compressor to make up for this loss REFRIGERATION SYSTEM...

Страница 40: ...replace liquid line filter drier evacuate system and recharge with correct refrigerant quantity Coil Removal Coils are easy to remove if required for compressor removal or to replace coil 1 Shut off...

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