HUSTLER ATZ Скачать руководство пользователя страница 43

604243

5-1

REV C

TROUBLESHOOTING

The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A 

consistently applied preventative maintenance program, as outlined in the 

Maintenance

 section of this manual, will prevent many 

problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended 
solutions.

SYMPTOMS

PROBABLE 

CAUSES

SUGGESTED

REMEDIES

Starting motor does not 
crank

Steering control levers not 
in park brake position or 
switch not adjusted

Place steering control 
levers in park brake posi-
tion or re-adjust switch

Deck clutch switch 
engaged

Disengage clutch switch

Weak or dead battery

Recharge or replace

Electrical connections are 
corroded or loose

Check the electrical con-
nections

For additional causes

See engine manual

The engine will not start, 
starts hard or fails to keep 
running

No fuel or line plugged

Fill tank or replace line (See 

Fuel System

 section for 

more details)

Fuel valve is turned off

Open the fuel valve

There is incorrect fuel in the 
fuel system

Drain the tank and replace 
the fuel with the proper type

There is dirt in the fuel filter

Replace the fuel filter

Dirt, water or stale fuel in 
the fuel system

Contact your dealer

The choke is not on

Move the choke lever to 
ON

Numerous

See engine manual

Engine:
Runs with continuous mis-
firing or engine runs 
unevenly or erratically

Numerous

See engine manual

Loss of power or system 
will not operate in either 
direction

Restrictions in air cleaner

Service air cleaner

Hydraulic line blockage

See your dealer

Internal interference or 
leakage in wheel motor

See your dealer

Insufficient hydraulic oil 
supply

Check level in reservoir

Have dealer check hydrau-
lic pump

Poor compression

See your dealer

Steering linkage needs 
adjustment

Adjust linkage

Tow valve open

Close tow valve

The traction drive belt is 
worn, loose or broken

Install a new traction drive 
belt

Air in system

Check filter and fittings

For additional causes

See engine manual

Low engine oil pressure

Low oil level

Add oil

Oil diluted or too light

Change oil and check for 
source of contamination

Failed oil pump

Contact your dealer

High oil consumption

Numerous

Contact your dealer

Mower jerky when starting 
or operates in one direc-
tion only

Steering control linkage 
needs adjustment

Adjust linkage

Pump or wheel motors 
faulty

Contact your dealer

Tow valves not closed com-
pletely

Close tow valves

Hydraulic system oper-
ates hot (oil in reservoir 
smells rancid)

Low hydraulic oil level

Fill reservoir

Hydraulic pump faulty

Contact your dealer

Hydraulic oil heat 
exchanger clogged

Clean oil heat exchanger 
core

Mower creeps when 
steering control levers are 
in neutral

Steering linkage needs 
adjustment

Adjust linkage

Mower circles or veers in 
one direction

Steering linkage needs 
adjustment

Adjust linkage

Wheel motors faulty

Contact your dealer

Tires improperly inflated

Adjust air pressure to 8 - 12 
psi (55 - 83 KPa)

Hydraulic pump faulty

Contact your dealer

Mower creeps when park-
ing brake engaged

Steering linkage out of 
adjustment

Adjust steering linkage

Brakes need adjustment

Adjust parking brakes

There is abnormal vibra-
tion

The engine mounting bolts 
are loose

Tighten the engine mount-
ing bolts

The engine pulley, idler pul-
ley or blade pulley is loose

Tighten the appropriate pul-
ley

The engine pulley is dam-
aged

Contact your dealer

The cutting blade(s) is/are 
bent or unbalanced

Install new cutting blade(s)

A blade mounting bolt is 
loose

Tighten the blade mounting 
bolt

Spindle bearing is worn or 
loose

Replace or tighten spindle 
bearing

A blade spindle is bent

Contact your dealer

Blades do not rotate

The deck drive belt is worn, 
loose or broken

Install a new deck drive belt

The deck drive belt is off 
the pulley

Install the deck drive belt 
and check for a reason

Electric clutch is not engag-
ing

Check and/or replace 10 
amp fuse.
Contact your dealer

SYMPTOMS

PROBABLE 

CAUSES

SUGGESTED

REMEDIES

Содержание ATZ

Страница 1: ...604243 REV C Hustler ATZ Operator s Manual 200 South Ridge Road Hesston Kansas 67062...

Страница 2: ...REV C 604243...

Страница 3: ...Ramp 3 2 Slope Operation 3 2 Children 3 3 Controls 3 4 Safety Start Interlock System 3 5 Engine Starting 3 6 Stopping the Engine 3 6 Moving the Mower With Stalled Engine 3 6 ROPS Roll Over Protective...

Страница 4: ...5 Engine Air Filter 4 6 General Engine Maintenance 4 7 Fuel Evaporation System Filter 4 7 Belts 4 7 Mower Blade Maintenance 4 8 Mower Blade Removal 4 8 Seat Adjustment 4 9 Steering Control Lever Adju...

Страница 5: ...er Operating conditions vary considerably and cannot all be addressed individually Through experience however operators should find no difficulty in developing good operating skills suitable to most c...

Страница 6: ...ct contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that ca...

Страница 7: ...ualified and physically able individuals properly trained in the operation of this equipment All operators and mechanics must become familiar with the safe operation of the equipment operator controls...

Страница 8: ...the steering control levers in the park brake position immediately Inspect the machine and involve your dealer to resolve the problem before continuing to operate If pump belt fails steering control...

Страница 9: ...arging Hydrogen gas forms inside the battery This gas is both toxic and flammable and may cause an explosion if exposed to flame Always remove the negative ground first and replace it last 601979 Part...

Страница 10: ...the machine before backing up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing up WARNING Roll over Slow down before turning Do not operate on sl...

Страница 11: ...ers in park brake position J Read Operator s Manual before attempting to operate this machine K Wear ear protection eye protection and safety shoes when operating this equipment L If warning light com...

Страница 12: ...REV C 2 6 604243...

Страница 13: ...s pole tree or building 3 Fold the paper along the slope guide lines C D E or F 4 Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope to...

Страница 14: ...REV C 2 8 604243...

Страница 15: ...peration requires your full attention Do not operate the equipment while wearing sandals ten nis shoes sneakers shorts or any type of loose fitting clothing Do not use a towel as a headband or neck wr...

Страница 16: ...les ruts bumps rocks or other hidden objects Uneven terrain could overturn the mower Tall grass can hide obstacles Remove obstacles such as rocks tree limbs etc Keep all movement on slopes slow and gr...

Страница 17: ...ic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the mower and the mowing activity Never assume that children will remain where you last...

Страница 18: ...o decrease engine rpm E Choke control Figure 3 1 a cable is linked to manually operate the engine choke When the lever is in the down position the choke is in the off run position When the knob is pul...

Страница 19: ...on 3 Start the engine and allow it to warm up to operating temperature 4 With the deck clutch switch down and the steering control levers in the park brake position slowly raise off of the seat The en...

Страница 20: ...s are off If not stop the engine immediately and check for the cause 8 Allow the engine to idle a few minutes before advancing the throttle and or engaging the deck clutch Stopping the Engine Use the...

Страница 21: ...fter the first 20 hours of operation Following the initial inspection check the ROPS after every 500 hours of operation or every six months whichever comes first 1 Check the torque of the ROPS mountin...

Страница 22: ...ering control lever farther rearward from neutral than the left steering control lever until the rear of the machine has pivoted around Then push the steering control levers forward until they are bot...

Страница 23: ...AVEL N NEUTRAL POSITION Direction of arrows indicate direction of mower movement N N N N N N N N N N Figure 3 10 Step 1 THREE POINT TURN Step 2 Step 3 R i g h t c o n t r o l l e v e r L e f t c o n t...

Страница 24: ...at different rates at different times of the year Mow more often in the early spring to maintain the same cutting height As the growth rate slows in midsummer mow less frequently If you cannot mow at...

Страница 25: ...gagement practices Deck Cutting Height Adjustment Deck cutting height is adjustable in 1 4 6 4mm increments The holes in the height adjusting bar are spaced at 1 2 12 7mm intervals By turning the heig...

Страница 26: ...s The upper hole positions the wheels rollers 1 25 4mm below the cutting blades and the lower hole positions them 2 50 8mm below the cutting blades Figure 3 16 When the mowing height is set at 1 25 4m...

Страница 27: ...604243 3 13 REV C Figure 3 16 Center anti scalp roller location Side anti scalp rollers...

Страница 28: ...REV C 3 14 604243...

Страница 29: ...the machine indoors Never run the engine in an enclosed area unless exhaust is vented to the outside Exhaust gases contain carbon monoxide which is an odorless and deadly poison Never attempt to make...

Страница 30: ...e recommended pressures are Drive wheels 8 12 psi 55 83 KPa Gauge wheels if applicable 8 12 psi 55 83 KPa IMPORTANT Drive tire tread orientation is important on the Hustler ATZ Tire tread direction mu...

Страница 31: ...nside the battery This gas is both toxic and flammable and may cause an explo sion if exposed to flame Always remove the nega tive ground first and replace it last Do not overfill battery Electrolyte...

Страница 32: ...esign incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use or 2 The use of the equipment after...

Страница 33: ...ist the valve counterclockwise to open the valve Allow 10 minutes for engine oil to adequately drain 4 After oil is drained close the valve by twisting it clockwise 5 Once the valve is closed clean up...

Страница 34: ...ted dirt 6 Never operate the machine without an air filter installed Overservicing Overservicing occurs when an air filter element is removed for cleaning or replacement before it is necessary Each ti...

Страница 35: ...replace element as needed or annually whichever occurs first Reset the indicator by pushing in on the yellow button after each element change Figure 4 9 General Engine Maintenance Detailed instruction...

Страница 36: ...up before reinstalling Lay the blade on a flat surface and check for distortion Figure 4 13 Figure 4 14 Replace any distorted blade Do not re use spindle bolts which have stripped worn or undercut thr...

Страница 37: ...ern Do not sharpen to original pattern below It is easier to get a straight cutting edge following the resharpening pattern shown above Original edge Warped Blade Replace Straight Blade Cutting plane...

Страница 38: ...e operator s personal preference The steering control levers can also be adjusted up and down Remove the cap screws and slide the upper control lever up or down and align the holes in it with the hole...

Страница 39: ...21 Figure 4 22 Figure 4 23 Figure 4 24 Figure 4 25 SERVICE AT INTERVALS INDICATED WEEKLY OR 50 HOURS MONTHLY OR 100 HOURS ANNUALLY OR 500 HOURS Verify safety start interlock system Prior to each use V...

Страница 40: ...t weather 9 Inspect ROPS after the first 20 hours of operation and then after every 500 hours of operation or yearly whichever comes first REFERENCES A Refer to engine owner s manual for engine servic...

Страница 41: ...11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 Drive Tires 14 Pump Idler Zerk 1 15 Pump Belt 16 Deck Pusher Arm Zerks 2 17 Deck Belt 18 Spindle Housing Zerk 3 19 Blades 20 Fuel Evaporation Syste...

Страница 42: ...REV C 4 14 604243 Figure 4 22 Figure 4 23 Figure 4 24 Figure 4 25 14 15 8 20 Mowers produced after serial number 13051286 20 Mowers produced prior to serial number 13051286 18 18 17 16 16 18 19 19 19...

Страница 43: ...rive belt is worn loose or broken Install a new traction drive belt Air in system Check filter and fittings For additional causes See engine manual Low engine oil pressure Low oil level Add oil Oil di...

Страница 44: ...the Deck leveling and height adjustment section of the General Service Manual An anti scalp wheel is not set correctly Adjust the height of the anti scalp wheel The underside of the deck is dirty Clea...

Страница 45: ...k the engine with the starter at least a dozen revolutions to distribute oil over the cylinder walls and valve mechanism 7 Clean the exterior surface of the engine Spread a light film of oil over any...

Страница 46: ...o view or print a copy of the product manuals Operator s Manual Parts Manual or General Service Manual for these mowers go online to www hustlerturf com and click on the MANUALS button Contact your lo...

Страница 47: ...serial number 1 1 Moving mower with stalled engine 3 6 Mower blade maintenance 4 8 Mower blade removal 4 8 Mower operation 3 8 New season preparation 6 1 Operating suggestions 3 10 Parts and service 1...

Страница 48: ......

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