Operating manual HBG 800-DP
Rev. 05 - 08/18
Hubitron Steuerungstechnik
Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. +49(0)7375/922066, FAX +49(0)7375/922077
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1. Description
The radio controlled hand wheel HBG 800-DP is for
wireless control of CNC machines which control
units has a Profibus interface implemented, e. g.
Siemens Sinumerik 810D, 840D. It replaces most of
the functions of the original Siemens BHG.
The safety functions (emergency stop + approval
button) fulfil the safety category 3, EN954-1. The
concept is approved by the German Institute for
Health and Safety - BGIA.
The
system
is
exclusively
designed
for
operation within the European market! Other
markets require a written approval of the
manufacturer!
2. Technical Data
2.1 Hand terminal HBG 800-DP
Dimensions (l x w x h) ............... approx. 220x116x80
Weight ................................................... approx. 620g
Power supply........... 3 x NiMh rechargeable batteries
Display ...........................................LCD, 2 x 12 digits
.................................................................... 11 LED‘s
Operating elements................................... 16 buttons
......................................................... 2 safety buttons
........................................... 1 emergency stop button
.........................................................1 rotary encoder
........................................................ 2 potentiometers
Operating time ..........................................> 24 hours
Frequency band ............433 + 869 MHz (SRD 1e/1k)
Channels ................................................................ 21
RF power............................. max. 10mW at 433 MHz
.............................................. max. 5mW at 869 MHz
Range................................ approx. 25 m (adjustable)
Vibration alarm ..................................................... yes
2.2 Access point HBG 800-DP
Dimensions (l x w x h) ........... approx. 220 x 130 x 70
Weight .................................................. approx. 1,4kg
Power supply..........................via connecting adaptor
Outputs............ 2 x emergency stop, each 3A, AC-15
............................. 2 x safety button, each 2A, AC-15
..........1 charging output for hand terminal 20/240mA
Inputs ........ 2 x emergency stops for charging station
Frequency band .................................433 + 869 MHz
Channels ................................................................ 21
RF power............................. max. 10mW at 433 MHz
.............................................. max. 5mW at 869 MHz
Range................................ approx. 25 m (adjustable)
2.3 Charging station
Dimensions (l x w x h) ............. approx. 190 x 95 x 55
Weight ................................................... approx. 100g
Contacts ................................................................... 4
2.4 Connecting Adaptor HBG 800-DP
Dimensions (l x w x h) .............approx. 122 x 90 x 60
Weight..........................................................ca. 130 g
Power supply ............................. 24V DC ±15%, 0,5A
Connections........................................Profibus DPV1
....................................... emergency stop, (2 circuits)
.......................................................... 2 safety buttons
............................................................... access point
Mounting ................................................... on DIN rail
2.5 System timing
2.5.1
Emergency stop + safety buttons
min.
23,2 ms
max.
155 ms
average reaction:
approx. 31 ms
2.5.2 All other buttons
min.
21 ms
max.
142 ms
average reaction:
approx. 27 ms
3. Scope of delivery
1
hand terminal HBG 800-DP
1
access point HBG 800-DP
1
connecting adaptor HBG 800-DP
1
charging station
2
antennas
1
connecting cable 16 pol. 3m
1
mounting set + adhesive symbols for front foil
4. Machine demands
o The control unit of the machine must have a
working Profibus interface.
o An emergency stop must be stored at the
machine if the emergency stop relay shows
different levels.
o An emergency stop must be confirmed at the
machine control.
o The power supply has to comply with EN 50178
and IEC 742 (safe interruption from the power
outlet, protection of over voltage, PELV).
o A machine movement directed by the hand
wheel is only allowed, if both safety buttons are
pushed and have been opened before!
o A hard wired emergency off on the machine is
imperative!
5. Environmental conditions
5.1 Kind of conditions
The wireless hand wheel is exclusively constructed
for the operation in closed plants. Direct sun light
rays are harmful and can cause damage.
The protection classification rating is IP 64.
5.2 Tolerance range
Operating temperature:
+5° to +45°C
Storage temperature:
-20° to +70°C
max. humidity:
90%, no condensation
Vibration resistance:
5g
Shock resistance:
10g
