72
PUNCH MACHINE
™
Preventive Maintenance, Lubrication,
Repairs, and Warranty
2. BEARINGS AND SLIDING SURFACES — These are to be given a light coat of a light grease at
least every six months.
3. EXPOSED STEEL SURFACES — All remaining exposed steel shafts, cutters, etc., should be sprayed
with WD-40 or equivalent light oil at least every six months. Wipe off any excess.
4. CLEANING — Remove all brass chips, dirt, and grit from the surface of your machine daily, with a
soft bristle brush. Take particular care in keeping the jaw area clean and free of all residue build-up.
5. CODE CARDS — The Code Cards are made of durable card stock and die cut to extremely close
tolerances. Dirt is easily washed off with a mild, non-abrasive liquid detergent, such as dishwashing
soap and lukewarm water. Dab lightly with a soft cloth until dry. Never use an abrasive or solvent-
based cleaner to wash these Code Cards!
6. REPAIRS — The preventive maintenance and recalibration of space and depth, as fully outlined
on previous pages are the ONLY REPAIRS or ADJUSTMENTS suggested.
Internal operating mechanisms are FACTORY REPAIRABLE ONLY. Do not incur additional
repair charges by attempting to fix the machine yourself.
1. WARRANTY — The Punch Machine
™
is fully warranted for one year from the date of purchase,
against factory defects in material and workmanship. Mail the Warranty Card and a copy of your invoice
immediately to validate your warranty. Should your machine require factory repairs, please contact
During the one year warranty period, you will be billed for handling and shipping only.
HPC SERVICE DEPARTMENT: 1-800-323-3295
No. 1200PCH
the HPC Service Department.
Содержание Punch Machine 1200PCH
Страница 2: ......
Страница 8: ...6 visit us online at www hpcworld com PUNCH MACHINE No 1200PCH...
Страница 9: ...7 PUNCH MACHINE 2 0 General Machine Movements No 1200PCH...
Страница 10: ...8 PUNCH MACHINE Turn the Spacing Crank clockwise to move the Key Carriage to the left Fig 2 1 No 1200PCH...
Страница 12: ...10 PUNCH MACHINE Turn the Depth Crank clockwise to move the Key Carriage IN Fig 2 3 No 1200PCH...
Страница 13: ...11 PUNCH MACHINE Turn the Depth Crank counterclockwise to move the Key Carriage outward Fig 2 4 No 1200PCH...
Страница 17: ...15 PUNCH MACHINE 3 0 Holding And Gauging Of Keys No 1200PCH...
Страница 22: ...Typical shoulder gauging 20 PUNCH MACHINE Fig 3 5 No 1200PCH...
Страница 23: ...21 PUNCH MACHINE Typical tip gauging Fig 3 6 FLIP GAUGE No 1200PCH...
Страница 24: ...22 PUNCH MACHINE Special Best tip gauging Fig 3 7 Fig 3 7 No 1200PCH...
Страница 26: ...24 PUNCH MACHINE Move the key in and punch all of the cuts on one side then move out Fig 3 10 No 1200PCH...
Страница 29: ...27 PUNCH MACHINE 4 0 Cutting The Key No 1200PCH...
Страница 30: ...Select the proper card and key blank to be used Fig 4 1 28 PUNCH MACHINE No 1200PCH...
Страница 31: ...Select the proper punch Fig 4 2 29 PUNCH MACHINE No 1200PCH...
Страница 33: ...Insert the card beneath the lens Be careful to place card under the needles Fig 4 4 31 PUNCH MACHINE No 1200PCH...
Страница 34: ...Move the Flip Gauges out of the way Fig 4 5 Flip Gauges 32 PUNCH MACHINE No 1200PCH...
Страница 35: ...Note Depth and Space Windows Fig 4 6 33 PUNCH MACHINE No 1200PCH...
Страница 36: ...Turn the Spacing Crank to move the Key Carriage to the first position Fig 4 7 34 PUNCH MACHINE No 1200PCH...
Страница 38: ...PUNCH Fig 4 9 36 PUNCH MACHINE No 1200PCH...
Страница 39: ...A smooth even movement ensures the best results Fig 4 10 1 ENGAGE 2 PUSH THROUGH 37 PUNCH MACHINE No 1200PCH...
Страница 40: ...After the first cut is made move to the next space position Fig 4 11 38 PUNCH MACHINE No 1200PCH...
Страница 42: ...PUNCH Repeat these steps until all of the cuts are made Fig 4 13 40 PUNCH MACHINE No 1200PCH...
Страница 44: ...visit us online at www hpcworld com 42 PUNCH MACHINE No 1200PCH...
Страница 45: ...5 0 Changing the Punch 43 PUNCH MACHINE No 1200PCH...
Страница 47: ...Remove the entire Punch and Die unit from the machine Fig 5 1 2 45 PUNCH MACHINE No 1200PCH...
Страница 50: ...Note Punch Key should line up with Key Seat Fig 5 2 2 48 PUNCH MACHINE Key Seat Punch Key No 1200PCH...
Страница 54: ...PUNCH MACHINE 52 visit us online at www hpcworld com No 1200PCH...
Страница 55: ...6 0 Depth Adjustment PUNCH MACHINE 53 No 1200PCH...
Страница 57: ...55 PUNCH MACHINE Remove the key from the Carriage Fig 6 2 No 1200PCH...
Страница 60: ...58 PUNCH MACHINE Move the Carriage back to allow room for adjustment Fig 6 5 No 1200PCH...
Страница 61: ...59 PUNCH MACHINE Note Depth Plunger to be adjusted and Adjustment Wrenches to be used Fig 6 6 No 1200PCH...
Страница 65: ...63 PUNCH MACHINE 7 0 Space Adjustment No 1200PCH...
Страница 66: ...64 PUNCH MACHINE Insert the Micrometer Card Fig 7 1 No 1200PCH...
Страница 72: ...70 PUNCH MACHINE visit us online at www hpcworld com No 1200PCH...
Страница 73: ...71 PUNCH MACHINE 8 0 Preventive Maintenance No 1200PCH...
Страница 76: ...74 PUNCH MACHINE 9 0 Exploded View and Parts List No 1200PCH...
Страница 78: ...76 PUNCH MACHINE Exploded Parts View 8 9 10 11 13 No 1200PCH...