HPC Punch Machine 1200PCH Скачать руководство пользователя

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PUNCH MACHINE

™

1200PCH Parts List

Description

Stock #

Card Lens

Screws-Lens

Punch Handle

Screw-Punch

Punch & Die Set

Screws-Clamp

Clamp-Die Plate

Spring-Clamp

Easy Grip Wing Nut

Ball Bearing Washer

Top Jaw

Spring-Jaw

Bottom Jaw

Screw-Jaw

Stud-Jaw

Gauge Knob

Screw-Gauge Knob

Gauge-RH

Gauge-LH

Screw-Gauge Rest

Ball-Main Block

Screw-Ball Adjustment

Washer-Crank

Crank

Screw-Crank

Handle-Crank

Snap Ring-Lateral Shaft

Rubber Foot

Screw

Plunger Stud

Plunger Nut

Pin-Plunger

Punch Handle Mounting Screw

PCH-2001A

PCH 2002

PCH-ARM ASSY

CM-50185

PCH-2011

Sold Separately

PCH-2013

PCH-2014

PCH-2015

EGN-1

BBW-2

PCH-TJAW

PCH-2017

PCH-BJAW

PCH-2018

CM 8-1019MA

PCH-2021

PCH-2022

PCH-2025

PCH-2026

PCH-2027

PCH-2036

PCH-2037

PCH-2041

PCH-2042

PCH-2043

CM-1046

PCH-2034

CM-50133MA

CM-50134

PCH-2059

PCH-2060

PCH-2061

6.& 7.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

No. 1200PCH

Содержание Punch Machine 1200PCH

Страница 1: ...Punch Machine Hand Operated Code Cutting Machine 2013 HPC Inc Schiller Park IL 60176 USA www hpcworld com No 1200PCH 040413 36PCH_100_00 Exploded View Parts List Inside...

Страница 2: ......

Страница 3: ...cutting is made possible through the use of cards that are inserted beneath the lens Quite often just replacing the card is all that is required to change from one manufacturer to another No addition...

Страница 4: ...Movements 7 3 0 Holding Gauging of Keys 15 4 0 Cutting the Key 27 5 0 Changing the Punch 43 6 0 Depth Adjustment 53 7 0 Space Adjustment 63 8 0 Preventive Maintenance 71 PUNCH MACHINE No 1200PCH 1 1 P...

Страница 5: ...3 8 Allen Wrench Punch Die Wrench Wrenches No 1200PCH MAN No WRENCH 4 No WRENCH 5 No WRENCH 6 2 Punches Code Cards Nos PCH 1011 PCH 14 installed and PCH 47 No PDECK 104 Punch Machine Hand Operated Cod...

Страница 6: ...4 PUNCH MACHINE Code Cutting Key Machines by HPC www hpcworld com Original Blitz CodeMax Switch Blitz X No 1200CMB No 1233CMSB No 1200MAX Tiger SHARK No 123SHARK No 1200PCH...

Страница 7: ...re to remove the Punch Handle Assembly 1 Insert handle into open hole of handle axle flush to opposite side 2 Turn handle to straight up position 3 Using a 1 8 Allen Wrench insert the provided 1 4 20...

Страница 8: ...6 visit us online at www hpcworld com PUNCH MACHINE No 1200PCH...

Страница 9: ...7 PUNCH MACHINE 2 0 General Machine Movements No 1200PCH...

Страница 10: ...8 PUNCH MACHINE Turn the Spacing Crank clockwise to move the Key Carriage to the left Fig 2 1 No 1200PCH...

Страница 11: ...9 PUNCH MACHINE Turn the Spacing Crank counterclockwise to move the Key Carriage to the right Fig 2 2 No 1200PCH...

Страница 12: ...10 PUNCH MACHINE Turn the Depth Crank clockwise to move the Key Carriage IN Fig 2 3 No 1200PCH...

Страница 13: ...11 PUNCH MACHINE Turn the Depth Crank counterclockwise to move the Key Carriage outward Fig 2 4 No 1200PCH...

Страница 14: ...full left position Full left equals the centerline of the punch with the extreme right side of the jaw Fig 2 6 NOTE Never force the Key Carriage or the Spacing Crank past full right position Full righ...

Страница 15: ...13 PUNCH MACHINE Fig 2 7 The total spacing range of the machine is from the extreme right to the left side of the jaws and equals 1 200 3 cm maximum 1 200 3 cm No 1200PCH...

Страница 16: ...14 PUNCH MACHINE The total depth range of the machine is from the face of the punch to the back of the bottom jaw and equals 700 1 75 cm maximum Fig 2 8 RANGE 700 1 75 cm MAX No 1200PCH...

Страница 17: ...15 PUNCH MACHINE 3 0 Holding And Gauging Of Keys No 1200PCH...

Страница 18: ...16 PUNCH MACHINE Position the key at the back of the bottom jaw to satisfy most single sided key holding situations Fig 3 1 No 1200PCH...

Страница 19: ...17 PUNCH MACHINE Optional Method Position the key at the front of the bottom jaw for double sided symmetrical keys Fig 3 2 No 1200PCH...

Страница 20: ...18 PUNCH MACHINE NOTE For single sided keys the blank must be flush with the back of the Bottom Jaw Fig 3 3 No 1200PCH...

Страница 21: ...The bow is not flush with the back of the jaw The tip is not flush with the back of the jaw CORRECT 19 PUNCH MACHINE Fig 3 4 INCORRECT INCORRECT No 1200PCH...

Страница 22: ...Typical shoulder gauging 20 PUNCH MACHINE Fig 3 5 No 1200PCH...

Страница 23: ...21 PUNCH MACHINE Typical tip gauging Fig 3 6 FLIP GAUGE No 1200PCH...

Страница 24: ...22 PUNCH MACHINE Special Best tip gauging Fig 3 7 Fig 3 7 No 1200PCH...

Страница 25: ...Gauge the center ward of the key against the front 23 PUNCH MACHINE Alternate holding of keys for double sided cutting Insert the key using the Tip Stop Fig 3 9 of the Bottom Jaw Fig 3 8 No 1200PCH...

Страница 26: ...24 PUNCH MACHINE Move the key in and punch all of the cuts on one side then move out Fig 3 10 No 1200PCH...

Страница 27: ...e key directly out while maintaining position Flip the key 180 so that the uncut side is now facing upward or toward the Punch Reclamp the key and punch all of the cuts on the other side Fig 3 11 Fig...

Страница 28: ...4 3 Loosen the set screw on the carriage to free up the carriage Fig 3 15 4 Replace the Depth Crank and tighten the set screws on the crank 5 Turn the Depth Crank to move the carriage so the key blank...

Страница 29: ...27 PUNCH MACHINE 4 0 Cutting The Key No 1200PCH...

Страница 30: ...Select the proper card and key blank to be used Fig 4 1 28 PUNCH MACHINE No 1200PCH...

Страница 31: ...Select the proper punch Fig 4 2 29 PUNCH MACHINE No 1200PCH...

Страница 32: ...Select the proper gauging and insertion direction for clamping of the key to be cut Tighten wing nut to hold the key blank securely between the jaws Fig 4 3 30 PUNCH MACHINE No 1200PCH...

Страница 33: ...Insert the card beneath the lens Be careful to place card under the needles Fig 4 4 31 PUNCH MACHINE No 1200PCH...

Страница 34: ...Move the Flip Gauges out of the way Fig 4 5 Flip Gauges 32 PUNCH MACHINE No 1200PCH...

Страница 35: ...Note Depth and Space Windows Fig 4 6 33 PUNCH MACHINE No 1200PCH...

Страница 36: ...Turn the Spacing Crank to move the Key Carriage to the first position Fig 4 7 34 PUNCH MACHINE No 1200PCH...

Страница 37: ...Turn the Depth Crank to move the Key Carriage to the first desired depth position Fig 4 8 35 PUNCH MACHINE No 1200PCH...

Страница 38: ...PUNCH Fig 4 9 36 PUNCH MACHINE No 1200PCH...

Страница 39: ...A smooth even movement ensures the best results Fig 4 10 1 ENGAGE 2 PUSH THROUGH 37 PUNCH MACHINE No 1200PCH...

Страница 40: ...After the first cut is made move to the next space position Fig 4 11 38 PUNCH MACHINE No 1200PCH...

Страница 41: ...Again move to the next depth position Fig 4 12 DEPTH WINDOW WITH INDICATOR AT No 4 DEPTH 39 PUNCH MACHINE No 1200PCH...

Страница 42: ...PUNCH Repeat these steps until all of the cuts are made Fig 4 13 40 PUNCH MACHINE No 1200PCH...

Страница 43: ...After all of the cuts have been made remove the key There should be no need to deburr the key for it to work in the lock Fig 4 14 41 PUNCH MACHINE No 1200PCH...

Страница 44: ...visit us online at www hpcworld com 42 PUNCH MACHINE No 1200PCH...

Страница 45: ...5 0 Changing the Punch 43 PUNCH MACHINE No 1200PCH...

Страница 46: ...Loosen both of the Toe Clamps and move clamps out of the way Loosen Punch Screwand remove it Fig 5 1 1 44 PUNCH MACHINE 5 1 Removal of the Punch No 1200PCH...

Страница 47: ...Remove the entire Punch and Die unit from the machine Fig 5 1 2 45 PUNCH MACHINE No 1200PCH...

Страница 48: ...NOTE If the unit does not come out easily push down on the handle This will cause the unit to free itself for easy removal Fig 5 1 3 46 PUNCH MACHINE No 1200PCH...

Страница 49: ...These are critical areas to mate upon insertion of a new punch Note Clean any brass chips from all of the critical areas Fig 5 2 1 47 PUNCH MACHINE 5 2 Replacing the Punch No 1200PCH...

Страница 50: ...Note Punch Key should line up with Key Seat Fig 5 2 2 48 PUNCH MACHINE Key Seat Punch Key No 1200PCH...

Страница 51: ...Die unit into position You can insert the triangular die unit first and then the Punch unit making sure the Punch key lines up into key seat or both pieces as one unit as shown above Fig 5 2 3 49 PUNC...

Страница 52: ...PUNCH MACHINE Thumb tighten the Punch Screw and depress the Punch Arm to line up the Punch and Die unit before the final tightening Fig 5 2 4 50 No 1200PCH...

Страница 53: ...Tighten the Punch Screw with the wrench Do not overtighten Move the Toe Clamps into position and tighten Fig 5 2 5 PUNCH MACHINE 51 No 1200PCH...

Страница 54: ...PUNCH MACHINE 52 visit us online at www hpcworld com No 1200PCH...

Страница 55: ...6 0 Depth Adjustment PUNCH MACHINE 53 No 1200PCH...

Страница 56: ...54 PUNCH MACHINE Fig 6 1 Card No MIAR 1 Insert Micrometer Card No MIAR 2 Gauge and locate a single sided key blank 3 Move the depth needle to 0 260 4 Punch a cut into the key No 1200PCH...

Страница 57: ...55 PUNCH MACHINE Remove the key from the Carriage Fig 6 2 No 1200PCH...

Страница 58: ...the actual punch cut dimension Note whether the key is equal to proper cut dimension or greater than Example proper cut dimension 260 actual cut dimension 265 005 The cut is greater than the proper cu...

Страница 59: ...7 PUNCH MACHINE The key may also be cut less than the proper cut dimension Example proper cut dimension 260 actual cut dimension 255 005 The cut is less than the proper cut dimension Fig 6 4 No 1200PC...

Страница 60: ...58 PUNCH MACHINE Move the Carriage back to allow room for adjustment Fig 6 5 No 1200PCH...

Страница 61: ...59 PUNCH MACHINE Note Depth Plunger to be adjusted and Adjustment Wrenches to be used Fig 6 6 No 1200PCH...

Страница 62: ...60 PUNCH MACHINE Place the Wrenches on the Locknut and Plunger Note Do not loosen or turn unless you are certain of which movements are necessary Fig 6 7 No 1200PCH...

Страница 63: ...t while holding the Depth Plunger still Step 2 For a shallower cut turn the Depth Plunger counterclockwise For a deeper cut turn the Depth Plunger clockwise Step 3 Hold the Depth Plunger still and tig...

Страница 64: ...62 PUNCH MACHINE Determine amount of movement necessary to make the appropriate adjustment Fig 6 9 45 004 0 10mm 45 004 0 10mm 90 008 0 20mm 180 016 0 40mm 360 032 0 80mm No 1200PCH...

Страница 65: ...63 PUNCH MACHINE 7 0 Space Adjustment No 1200PCH...

Страница 66: ...64 PUNCH MACHINE Insert the Micrometer Card Fig 7 1 No 1200PCH...

Страница 67: ...Insert a key of known dimension manufacturer original cut key using the proper clamping procedure 65 PUNCH MACHINE Fig 7 2 No 1200PCH...

Страница 68: ...the known dimension and the actual reading match If not proceed to Recalibration Of Space As with any HPC product if your machine is no longer functioning properly please dial our toll free number 1...

Страница 69: ...67 PUNCH MACHINE Loosen the Space Adjustment Screw one half turn using the supplied wrench as shown but do not remove Fig 7 2 1 7 2 Recalibration Of Space No 1200PCH...

Страница 70: ...nsion Turning the shaft counterclockwise moves the Spacing Needle to the right Turning the shaft clockwise moves the Spacing Needle to the left Do not force beyond full left or or right positions see...

Страница 71: ...Note maximum range of possible adjustment Any further adjustment MUST be done by authorized factory personnel Fig 7 2 3 After the recalibration of the needle is done retighten the Adjustment Screw Fig...

Страница 72: ...70 PUNCH MACHINE visit us online at www hpcworld com No 1200PCH...

Страница 73: ...71 PUNCH MACHINE 8 0 Preventive Maintenance No 1200PCH...

Страница 74: ...detergent such as dishwashing soap and lukewarm water Dab lightly with a soft cloth until dry Never use an abrasive or solvent based cleaner to wash these Code Cards 6 REPAIRS The preventive maintena...

Страница 75: ...marked on the outside of the box All machines must be shipped prepaid Collect shipments will not be accepted Our shipping address is HPC Inc Attn Service Center 3999 N 25th Avenue Schiller Park IL 601...

Страница 76: ...74 PUNCH MACHINE 9 0 Exploded View and Parts List No 1200PCH...

Страница 77: ...rank Crank Screw Crank Handle Crank Snap Ring Lateral Shaft Rubber Foot Screw Plunger Stud Plunger Nut Pin Plunger Punch Handle Mounting Screw PCH 2001A PCH 2002 PCH ARM ASSY CM 50185 PCH 2011 Sold Se...

Страница 78: ...76 PUNCH MACHINE Exploded Parts View 8 9 10 11 13 No 1200PCH...

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