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S4E Polaris V3 Superchiller

 

240V / 50Hz 

 

 

 

www.lancerbeverage.com 

Page 7 of 19 

Hoshizaki Lancer reserve the right to change specifications without notice. 

Part No: 68000206  

Images are for illustration purposes only as product may vary. 

No 046-3   

   7 August 2019 

  SPK2-11 version superchillers are intended for use in a non temp controlled storage 

area. 

  Ensure sufficient clearance around superchiller to allow good fresh air circulation 

through the condenser 

 allow at least 200mm at rear, sides and top, with the front 

unobstructed. 

  Installation should only be performed by a qualified and competent technician. 

3.4

 

Mounting Superchiller 

  Install on a flat, level surface using adjustable legs or casters (Optional).  

 

Caution 

Superchiller operational weight is 157/179kg; ensure that all 
supporting structures are certified for this loading by a registered 
Mechanical Engineer.  
Supporting structure must be securely fixed to floors or walls.

 

3.5

 

Connecting Python 

Connect Python to Superchiller and Dispenser. 

 

Caution 

NOTE: The superchiller is rated to operate with a maximum of 30m 
of python connected.  

Exceeding manufacturer’s ratings may cause damage to the

 

superchiller and void warranty. 

 

Python Details 

Recirculation Lines ½” Dia Glycol tubing

 

Beer Lines:  Max 6-

off 3/8” Dia  Beer line tubing

 

Beer line connections are 

made on top of the tank onto John Guest 3/8” Superseal 

flowbend connection. 

3.6

 

Plumbing the Drain 

The 13mm elbow exiting from the RH Pump Panel of the unit should be plumbed to a 
suitable drain, installation in accordance with AS/NZS 3500.1 and AS/NZS 3500.2.  

3.7

 

Filling Unit  

Glycol - Remove superchiller lid and fill the tank with glycol/water mixture of 30% (refer to 
chart in Section 5 for details) until mixture flows out of the overflow. 

Water - If the unit is to be used as an ice bank, simply fill with clean water until it flows out 
the overflow tube. 

3.8

 

Electrical Connection 

  This unit is connected to the supply via a flexible cord fitted with a 3 pin plug. 

  Check the name plate on the machine for electrical supply requirements. Use only the 

power supply specified on the name plate. 

 

Warning 

If the supply cord is damaged, it must be replaced by the 
manufacturer, its service agent or similarly qualified persons in 
order to avoid a hazard. 

 

 

Warning 

To avoid possible fatal electric shock or serious injury the 
superchiller must be electrically grounded.  
Electrical Connection Must Be Made In Accordance With The 
Appropriate Local Codes And Regulations.  
Use of an RCD is recommended.

 

Содержание 31000231

Страница 1: ...www lancerbeverage com 240V 50Hz Installation Operation Service Manual S4E Polaris V3 Superchiller ...

Страница 2: ...ancerbeverage com Page 2 of 19 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000206 Images are for illustration purposes only as product may vary No 046 3 7 August 2019 This page is intentionally left blank ...

Страница 3: ...ance 5 3 Installation 6 3 1 Receiving 6 3 2 Unpacking 6 3 3 Selecting a Location 6 3 4 Mounting Superchiller 7 3 5 Connecting Python 7 3 6 Plumbing the Drain 7 3 7 Filling Unit 7 3 8 Electrical Connection 7 3 9 Commissioning 8 3 10 Purge System 9 4 Thermostat Carel Pjeasy Thermostat Parameters 9 4 1 Thermostat Settings 9 4 2 Programming Instructions 9 5 Scheduled Maintenance 10 5 1 Scheduled Maint...

Страница 4: ...2 Product Features The Lancer S4E Polaris V3 Superchiller is a refrigerated unit designed to maintain a liquid product temperature through the python and dispenser When coils are fitted the unit will chill liquid products stored at ambient temperature The superchiller has a range of two pumps with different flow rates and can be used in ice bank or Glycol operation 1 3 Specifications Version SPC54...

Страница 5: ...ns to the machine 2 2 Recognise Safety Alert Symbols The safety alert symbol precedes Warning and Caution notes throughout this manual To prevent personal injury or damage to the machine these alerts must be strictly adhered too Warning Alerts to a potentially hazardous situation that if not avoided CAN result in death serious injury Caution Alerts to a potentially hazardous situation that if not ...

Страница 6: ...ution The use of gloves is recommended to protect hands from potential injury from sharp edges The superchiller must always be handled in a vertical position Carefully unpack the Lancer S4E Polaris V3 Superchiller from the shipping carton remove the wooden base If appropriate assemble legs to unit by carefully tilting tilt should not be more than 45 Inspect unit for concealed damage and if evident...

Страница 7: ...e superchiller and void warranty Python Details Recirculation Lines Dia Glycol tubing Beer Lines Max 6 off 3 8 Dia Beer line tubing Beer line connections are made on top of the tank onto John Guest 3 8 Superseal flowbend connection 3 6 Plumbing the Drain The 13mm elbow exiting from the RH Pump Panel of the unit should be plumbed to a suitable drain installation in accordance with AS NZS 3500 1 and...

Страница 8: ...eration with no change to the control system If filled with water the system will operate on the ice bank control and as the water temperature will never drop below zero the thermostat will display the tank temperature only If filled with a glycol solution the system will cycle on the thermostat settings as the ice bank control probe normally needs to be embedded in ice to turn off The operation o...

Страница 9: ...till performed If AF parameter is set to its minimum value the alarm function is inhibited rt F Time in hours of max min temperatures logging rH F Highest maximum recorded temperature rL F Lowest minimum recorded temperature AH F 20 0 High temperature alarm relative to set point AL F 4 0 Low temperature alarm relative to set point c2 F 3 mins Minimum time in mins after turning off before the contr...

Страница 10: ...g message that flashes alternating with the temperature Message Cause Reset E0 Glycol Probe Failure Automatic E1 Refrigeration Line Probe Failure Automatic LO Low Temperature Alarm Automatic HI High Temperature Alarm Automatic AF Antifreeze Alarm Manual Antifreeze alarm can be reset by holding UP and DOWN keys for 5 seconds 5 Scheduled Maintenance Warning The superchillers must not be cleaned by a...

Страница 11: ...ine from the power supply Check interior of the tank clean product coils and evaporator if necessary to remove any accumulated deposits Check pump operation Inspect agitator blade for deposits and wear Reinsert overflow tube and re fill tank with water or Glycol water mix per above Reconnect power supply and start machine Relative freeze points and refractometer readings for propylene glycol water...

Страница 12: ...com Page 12 of 19 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000206 Images are for illustration purposes only as product may vary No 046 3 7 August 2019 6 Electrical Circuit Diagram 6 1 S4E Polaris V3 Circuit Diagram ...

Страница 13: ...0Hz www lancerbeverage com Page 13 of 19 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000206 Images are for illustration purposes only as product may vary No 046 3 7 August 2019 7 Airflow Diagram ...

Страница 14: ...acuate system and if necessary fit burnout drier to industry standards Compressor short cycling on thermal overload frequent starting and stopping of the compressor while control contacts remain closed Dirty condenser Restricted air flow over unit Low supply voltage Defective thermal overload Check wiring connections Fan motor bearings tight or seized Clean condenser of all lint and dirt Check for...

Страница 15: ...g 230VAC is present on PC Board Work should only be performed by fully trained certified Electrical Plumbing Refrigeration Technicians 1 Remove the ice bank probe at the PC Board 2 Jumper the three terminals as shown Use a spare male connector with wiring if available The compressor relay should close and refrigeration system start Simulates water covering all probes 3 With refrigeration system op...

Страница 16: ...D S4E POLARIS V3 7 80000125 CONDENSER ASSY S4E V3 8 64000399 BASE ASSY S4E POLARIS V3 9 83000220 LEAD POWER SUPPLY S4E 10 83000358 CONTROL LEVEL I B OMNI 11 83000184 PJEASY OEM CONTROL KIT 12 80000124 CONDENSOR FAN ASSY 12a 80000123 EBM FAN MOTOR 13 83000282 COMPRESSOR CONTROL BOX 14 64000100 ICE PROBE ASSY S4E POLARIS 15 95000642 LOUVRE KMD 0101AA 16 87000102 RECEIVER DRIER 17 79001043 CAP CAMLOC...

Страница 17: ...z www lancerbeverage com Page 17 of 19 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000206 Images are for illustration purposes only as product may vary No 046 3 7 August 2019 10 1 Assembly Diagram ...

Страница 18: ...ncer will not normally cover any labour costs associated with a warranty claim Subject to the approval of the Divisional Sales Manager Lancer may choose to reimburse the customer for some or all labour costs associated with a warranty claim Any claim for labour costs must be authorized by Lancer prior to the work being undertaken Exclusions Lancer will not accept any liability or cost associated w...

Страница 19: ...r fully frosts Check all tube work for rubbing e g discharge line liquid line TX capillary Condenser not touching divider panel or grille Agitator blades tight and not touching coils cradle Overflow pipe correct height and positioned straight All motors and pumps secured and mounted correctly Check icebank and temp probe position and tightness Coils in cradle correctly and spaced Superchiller stic...

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